Emergencyshutdown

F.
4006(6/92)PLANTSHUTDOWNPROCEDURESPlantNameCompletedbyDateIfyoumustshutdownyourplantformorethanafewdays,forwhateverreason,thisquestionnairewillassistyouinevaluatingthesafetyandsecurityofyourplant.
NOTIFYLUMBERMEN'SUNDERWRITINGALLIANCE,THELOCALFIREDEPARTMENTANDPOLICEOFFICIALSPRIORTOPLANTSHUTDOWNYESNON/A1.
HousekeepingandWasteDisposal:a.
Hassmokingbeenstrictlyregulatedb.
Hascombustiblerefusematerialbeenremovedanddisposedofsafelyc.
Haveflammableresiduesbeenremovedfromhoods,spraybooths,ducts,ovens,floors,etc.
d.
Arepassagewayscleare.
Istherean18"clearspacebetweensprinklersandstructuralmembersandstorage(Payparticularattentioninstorageareas.
)f.
Arefiredoorsunblockedandoperatingfreelyg.
Hasdustaccumulationbeenremovedfromrafters,overheadpiping,machinery,etc.
2.
ElectricalPowerandEquipment:a.
Aresecurityandemergencylightsinserviceb.
Arelightsclearofcombustiblematerialsc.
Hastemporarywiringbeenremovedd.
Haveunnecessarycircuitsatmainswitchboardbeen:1.
Disconnected2.
Lockedoute.
Ispoweravailablefor:1.
Firepump(s)2.
Emergencyelevator(s)3.
Emergencyandsecuritylighting4.
Drypipevalveairsupplyf.
Haveunnecessarytransformer(s)beende-energizedg.
Hasdirtandgreasebeencleanedfromequipmentthatisnecessarytoremainoperating3.
HydraulicPowerSystems:a.
Hasoilbeenremovedfromtheunit(s)b.
Arehydraulicunitscleanandfreeofoilc.
Ishydraulicoilstoredinasafeplace4.
SteamPowerandHeating:a.
Issufficientheatmaintainedfor:1.
Building(s)2.
Firepumphouse(s)3.
Drypipevalvehouse(s)b.
Issufficientheatavailabletopreventthefreezingofautomaticsprinklersystemsc.
Aresteamcontroland"lift"reliefvalvesingoodoperatingconditionandtestedregularlyd.
Isthereanemergencywaterfeedforboiler(s)5.
FlammableGasandEquipment:a.
Havethefollowingbeenshutoffandlocked:1.
IndividualburnervalvesandthemainvalveforheatingequipmentF.
4006(6/92)2.
Mainvalvesoutsideoratmeters,ifpossibleb.
Arecylindersatmanifoldsdisconnectedc.
Havethenumberofportablecylindersinmainbuilding(s)beenreducedtoaminimum6.
FlammableLiquidsandEquipment:YESNON/Aa.
Havethefollowingbeenshutoff:1.
Dischargevalvesonbutaneorpropanestoragetanks,unlessneededforheatingbuilding(s)2.
Pumpssupplyingfueloilunderpressuretoplantdistributionpiping,exceptwhereneededforheatingbuildings(s)b.
Haveliquidsbeenremovedfromdiptanks,cleaningtanks,mixingtanks,etc.
c.
Haveallliquidsbeenrelocatedtosafestorageareasd.
Haveliquidsthatcannotbemovedbeencoveredtightlytopreventvaporsfromleaking7.
SecurityProtection:a.
Hasthepolicedepartmentbeennotifiedoftheshutdownb.
Willstandardrecordedhourlywatchroundsbemaintained24hoursaday1.
Dowatchroutesadequatelycovertheplant2.
Arewatchpersonsfamiliarwiththeplantlayout3.
Arewatchpersonsfamiliarwiththeemergencyplansfortheplantc.
Arethereadequate,operatingphone(s)available1.
Areemergencynumbersateachphoned.
Areallbuildingsandfencessecuredandlockede.
Issecuritylightingprovidedandmaintainedinsideandoutsideofbuilding(s)8.
FireProtection:a.
Areallhydrants,hoseequipment,handextinguisher,firepumps,etc.
inoperatingorderb.
Arethereadequatefireextinguishersavailableandeasilyaccessiblec.
Hasremainingpersonnelbeentrainedontheplant'semergencyresponsepland.
Isthereasystemsetupforregularcheckingofallfireprotection/detectionequipment9.
CuttingandWelding:a.
IstheretobeanycuttingandweldingdoneduringshutdownIFSO,"CUTTINGANDWELDING"PERMITSYSTEMSHOULDBEIMPLEMENTED.
10.
MobileEquipment:a.
Hasmobileequipmentbeensecuredinlockedandfencedarea(s)b.
Havefueltanksbeendrainedc.
Havebatteriesbeenremovedd.
Haveignitionkeysbeensecurede.
Hasallmobileequipmentbeenseparatedasafedistancefromeachothertopreventatotalloss11.
SpecialEquipment:a.
Hasproperstorageforequipmentrequiringspecialprotectionoratmosphericconditionssuchascomputers,micro-processors,delicateelectronic,etc.
,beenprovided