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HYDRO-LINE,INC.
R5/A5SeriesCylindersNFPAInterchangeableROCKFORD,ILMetallicRodScrapersAMetallicRodScraperprovidesincreasedrodseallifebyremovingabrasivecontaminationfromtherodinsevereapplications.
SpecialRodEndsModificationsofstandardrodendsorcompletelyspecialrodendstylesareavailabletomeetuniquerodendconnectionrequirements.
(Seepage33forstandardrodends.
)SpecialPortsMetric,BSP,NPTF,SAE,Manifold,Flangeandotherportingoptionsareavailabletomeetspecificrequirements.
(Seepage24.
)ExtraHeavyChromeTubesandRodsAddedwearandcorrosionresistanceareavailablebyspecifyingExtraHeavyChrome(.
002"to.
003"thick).
NotavailableonA5Seriescylinders.
ElectronicFeedbackAcompletelineofprecisioncylinderpositionsensingandfeedbackdevicesareavailable.
Thesepackagedcylindersystemscanhandlevirtuallyanyapplicationrequiringfeedbackthroughoutthecylinderstroke—pneumaticorhydraulic,largeorsmallbore,longorshortstrokes,withorwithoutvelocitymonitoring—withresolutionsof±0.
001"orbetter.
(SeetheHydro-LineSystemsCatalog.
)PlatingElectrolessNickel,Cadmiumandotherplatingfinishesareavailableforcorrosive,washdown,pharmaceutical,andotherapplications.
LowProfileReed&HallEffectSwitchesHydro-LineLowProfileReedandHallEffectswitchesareavailableforallboresizeA5Seriescylinders.
Theseswitchesareactivatedbyamagneticbandfittedaroundthecylinderpiston.
Signalsfromtheseswitchesareusedasinputtoprogrammablecontrollers,sequencers,relays,andinsomecases,todrivevalvesolenoids.
Seepage30-31forspecifications.
NotAvailableonR5Seriescylinders.
StainlessSteelPistonRodsPistonrodsin300and400series,17-4PH,andothersareavailableforthoseapplicationsrequiringincreasedcorrosionresistance.
SpecialCoatingandPaintingCylinderscanbepreparedwithaprimercoatorepoxy,lacquer,orenamelpaintfinishcoatingstocustomerspecifications.
Synergistic,Nitrocarburizingandothermaterialtreatmentsarealsoavailableforspecialapplications.
SpecialMaterialsBronzerodcartridges,brass,aluminumandcompositetubing,completestainlesssteelcylindersorotherspecialmaterialsareavailabletomeetmostuniquematerialrequirements.
LowBreakawayPistonAlowbreakawaypistonreducesbreakawayandrunningfrictionandeliminatesmetal-to-metalcontactbyutilizingabronze-filledTeflonwearbandandabi-direction-al,o-ringenergized,bronze-filledTeflonpistonseal.
WearbandsWearbandsfittedtothepistonand/orrodcartridgeeliminatemetal-to-metalcontactonthepiston/tubeI.
D.
andthecar-tridge/rodO.
D.
Bronze-filledTeflonwearbandmaterialreducesfrictionandwearinapplicationswhereside-loadispresent.
AirBleedersWhenspecifyingbleeders,1/8"NPTFisstandardwithSAE#2asanoption.
Bleedersarelocatedinthecylinderendcaps.
Theymaybelocatedinpositions1,2,3or4.
RodBootsArodbootsurroundsthepistonrodwithanexternal,expandablecovertoprotecttherodsurfacefromexternalcontamination.
Requiresadditionalrodlengthwhichisdeterminedbythecylinderstroke.
R5/A5SeriesStandardDesignOptionsTableOfContentsR5&A5StandardDesignOptionspage2R5&A5DesignFeaturespages3-4R5&A5Specifications.
page5R5&A5CustomCylinderspage6HowtoOrderanA5page7HowtoOrderanR5.
page8ApplicationDataSheetpage9R5&A5CylinderTypes.
page10R5&A5MountingApplicationData.
page11R5&A5MountingDimensionspages12-21TechnicalData.
pages22-25CylinderMountingAccessories.
pages26-29Warranty.
page29LowProfileReed&HallEffectSwitchespages30-31OversizedRods.
page32RodEndStylespage332DrainbackPortsDrainbackportsareusedtoreturnfluidtothetankthataccumulatesbetweentherodsealandrodwiper.
PortpositionNo.
1isstandardwithalternatelocationsat2,3and4.
1/16"NPTFisstandardon5/8"and1"diameterrods.
1/8"NPTFisstandardonlargerroddiameters.
1/8"NPTFR5&A5DesignFeaturesHeavyDutyRodCartridgeMachinedfromgrayironformaximumbearingsupportandwearresistanceUnitized,threadlessassemblyispilotfittedintotheheadonaprecisionboreddiametertoassuretrueconcentricity(SeeFig.
3-1)PistonSealsNitrilelip-typesealsstandardonR5,LR5,HR5,LA5andHA5StepcutironpistonringsoptionalonHR5Vitonlipsealsavailableforspecialfluidcompatibilityortemperaturesto400°FSpecialsealsforhighspeed,lowfrictionandotherrequire-mentsareavailablePistonDuctileironpistononR5forstrengthanddurabilityAluminumpistononA5.
Magneticringforswitchopera-tionoptional(notshown)PressureEnergizedRodSealNitrilerodsealstandard,assurespositivesealingwithlowdragVitonrodsealavailableforspecialfluidcompatibilityortemperaturesto400°FSpecialsealsforhighspeed,lowfrictionandotherrequirementsareavailable.
PolymytebackupringisstandardDouble-LippedRodWiperNitriledouble-lippedrodwiperremovesforeignmaterialsfromtheexposedrodtoextendrodseallifeThestandardrodwiperisnitrilematerialthrough51/2";Vitonfor7"through10"diameterrodsMetallicrodscraperandlowfrictionwipersavailablePortsSAEportsstandardonHR5andHA5;NPTFportsavailableatnoextrachargeNPTFportsstandardonR5,LR5,A5andLA5;SAEportsavailableatnoextrachargeMetric,BSPManifold,Flangeandotherportingoptionsavail-ableABCDEFBCGHJKLFig.
3-1KeyFeaturesUnitizedRodCartridgeConstructionTheunitizedconstructioncontainsallcartridgesealsinoneassembly.
Standardremovableretainerallowscartridgeremovalwithhexwrenchwithoutlooseningthetierods.
SeePage5forexceptions.
I3SculpturedFloatingCushionsSelf-centeringcushionsaresculpturedtoallowthecylinderdrivingforceandloadtobeabsorbedgraduallyandsmoothlyovertheentirecushionlengthmaintainingnearconstantpressure.
Fig.
3-2DamageResistantTubingHighstrengthchromeplatedsteeltubingisstandardonR5fordentresistanceandrigidityHardcoatanodizedaluminumalloytubingstandardonA5forresistancetocorrosionandscoringTubingI.
D.
finishedforlowfric-tionaldragandmaximumseallifeonR5andA5CaptiveCushionAdjustmentInnerHexallowssafecushionadjustmentunderpressureFinethreadsandspecialtipdesignallowsforpreciseadjustmentoverabroadrangeofoperatingconditionsPrecisionSteelHeadsandCapsProvidestrulyflatandparallelmountingsurfacesInsurescorrectalignmentoftubeandrodcartridgeSelf-CenteringHeadCushionFloatingdesignallowsclosertolerances,yetminimumwear(SeeFig.
3-2)SculpturedshapeprovidesconstantdecelerationcurveLargesizeballcheckprovidedatheadendforfastbreakawayDamageResistantPistonRod5/8"through41/2"diametersuse90,000to100,000minimumPSIyieldsteel,casehardenedandhardchromeplatedOver5"diameteruses41,000to80,000PSIyieldsteel,hardchromeplatedAllrodspolishedto8-14microinchfinishforlongseallife17-4PHstainlesssteelandothermaterialsalsoavailableStuddedPistonRodEndRollthreaded125,000minimumPSIyieldsteelGreaterstrengthandfatigueresistanceStandardon1/2",5/8",1"and13/8"diameterrodsinstyles1,1X,2and2XAvailableon13/4",2"and21/2"rodsinstyles1,1X,2and2XuponrequestGHIJKLAFTeflonTubeSealsSuperiordesigntopreventleakageCompatiblewithvirtuallyallfluidsFloatingCapCushionInsertFloatingdesignallowsclosertolerance,yetminimumwear(SeeFig.
3-2)ReplacesballchecktoprovidegreaterflowareaforfastbreakawayMNDEK4MNR5andA5SpecificationsR5SpecificationsBoreSizes:R5–1"through20"PressureR5,LR5–250psipneumatic-nominalRatings:HR5–Seepage23forspecificpressureratingsandsafetyfactorsTemperature:-40°Fto200°FstandardNFPAinterchangeablemountingsR5:Pneumaticcylindersincorporateanitrilelip-typerodseal,nitriledouble-lippedrodwiper,nitrilelip-typepistonseals,.
0003/.
0005"thickchromeplatedtubeI.
D.
,andNPTFports.
HR5:HydrauliccylindersincorporateaurethaneUltra-Sealrodseal,nitriledouble-lippedrodwiper,nitrilelip-typepistonseals,.
0003/.
0005"thickchromeplatedtubeI.
D.
,andSAEports.
LR5:PneumaticcylindersincorporateallR5featuresandarealsopermanentlylubricatedatassem-blybyfillingthepistonandrodseals"V"groovewithmolybdenumdisulfidegrease.
A5SpecificationsBoreSizes:A5–11/2"through6"PressureA5,LA5–250psipneumatic-nominalRatings:HA5–400psihydraulic-nominalTemperature:-40°Fto200°FstandardNFPAinterchangeablemountingsA5:Pneumaticcylindersincorporateanitrilelip-typerodseal,nitriledouble-lippedrodwiper,aluminumpiston,nitrilelip-typepistonseals,aluminumtubingwithfinishedI.
D.
,andNPTFports.
HA5:HydrauliccylindersincorporateaurethaneUltra-Sealrodseal,nitriledouble-lippedrodwiper,aluminumpiston,nitrilelip-typepistonseals,aluminumtubingwithfinishedI.
D.
,andSAEports.
LA5:PneumaticcylindersincorporateallA5featuresandandarealsopermanentlylubricatedatassemblybyfillingthepistonandrodseals"V"groovewithmolybdenumdisulfidegrease.
RodCartridgeRetainersSimplifyCartridgeRemovalCircularretainerspermitremovalofrodcartridgewithoutdisassemblingcylinder.
RefertoFigure5-1toidentifywhichboreandrodcombinationsusethisabovedesign.
(Cisdesignatedforcircularretainer.
)5RefertoFigure5-1toidentifywhichboreandrodcombinationsusetheabovedesign.
(Fisdesignatedforfullfrontplate.
)Figure5-1*Gmountsusecircularretainerconstruction.
*4"roddiametersandlargerusecircularretainerconstruction1/25/8113/813/4221/2331/21FF11/2FF2FFF21/2CCFF31/4CCFF4CCCCF5CCCCCFF6-30CCCCCCRodSizeBoreSizeHydro-Line'sfulllineofcylinderproductsandoptionsfitmostcustomers'applicationrequire-ments,however,aspecialcylinderisoftenrequiredtomeetcustomspecifications.
Thesecus-tomcylindersareoftenneededtosolvedifficultapplicationproblems,upgradeexistingequip-mentoraredesignedintonewmachinery.
Hydro-Line'sSales,EngineeringandManufacturinggroupsarecylinderspecial-istsandhavemanyyearsofexpe-rienceintheinterpretationofrequirements,designandmanu-factureofcustomcylinderprod-ucts.
Ourcapabilitiesinclude:Borediametersto30"Strokelengthsto300"Operatingpressuresto10,000psiorhigherOperatingmediarangingfromshopairtonitrogen,orfromstan-dardhydraulicfluidtospecialsyntheticfluidsTierod,threaded,andboltedcylinderconstructionFiniteelementanalysisApplicationsimulationinourtestinglaboratories6CustomCylindersForSpecialApplicationsHydro-Linewouldappreciateanopportunitytosubmitaproposaltosolveyourapplicationproblemorfulfillyourcurrentcylinderrequirements.
SimplycopyandcompletetheApplicationDataSheetonpage9andfaxtoyourauthorizedHydro-Linedistributor.
=SolutionsDescriptionSpecifyininches(2positiondecimal)NoncushionedCushionedbothendsCushionedheadendCushionedcapendSpecifyininches(2positiondecimal)Specifyininches(2positiondecimal)IncludeONLYfordouble-rodcylinderSidelugs,MS2Sidetapped,MS4Capfixedclevis,MP1Capdetachableclevis,MP2Sideendlugs,MS7Headrectangularflange,MF1Headsquareflange,MF5NomountAlltierodsextended,MX1Headendtierodsextended,MX3Capendtierodsextended,MX2Caprectangularflange,MF2Capsquareflange,MF6Intermediatefixedtrunnion,MT4Headtrunnion,MT1Captrunnion,MT2Air250psiAirprelubricated250psiHydraulic400psiMale,largeMale,large,extendedMale,small(standard)Male,small,extendedxMalemodifiedFemalexFemalemodifiedPlainendMale,fullroddiameterMale,forrodendcouplingxModifiedNPTFSAEManifoldFlangeBSP/GxSpecialUrethaneUltra-SealNitrileliptypeNitrileELFroundedliptypePolyPakVitonPolyPakVitonliptypeUltra-SealwithscraperNitrileliptypewithscraperVitonPolyPakwithscraperVitonliptypewithscraperxSpecialNitrileliptypeNitrileELFroundedliptypeLowfrictionPolyPakPolyPak*VitonLipTypeLowbreakawayTeflonradialsealwithwearbandMagneticpiston(2switches)HallEffectMagneticpiston(1switch)HallEffectMagneticpiston(noswitches)HallEffectMagneticpiston(2switches)ReedMagneticpiston(1switch)ReedMagneticpiston(noswitches)ReedxSpecialHeadEndxSpecialCapEndxSpecialxIncludeONLYifspecialmodificationsarerequired.
AirbleedersDrainbacksSpecialsealsNonstd.
mountOversizeportsBronzebushingsKeyPlateStainlesssteelrodSymbol–NBHC––DABCDCEFJKLMNRSTTUWA5LA5HA511X22X2M44M5610MNSMFGXHNLPFVJSGUXNLDPVBFGHMOSX1thru4X1thru5XXFeatureRodDiameterCushionsStrokeBoreDoubleRodMountingStyleModelSeriesRodEndStylePortsRodSealsPistonSealsPortLocationsSpecialModificationsHowtoOrderanA5CylinderHydro-Linestandardcylinderscanbecompletelyandaccuratelyidentifiedwithamodelnumberthatencodesconstructionspecifications.
Todevelopthemodelnumberfororderingacylinder,seethefollowingexample:HOWTOORDER1.
Quantity2.
Modelnumber3.
Specialmodificationsifrequired4.
CompletedApplicationDataSheet(s)(page9)ifrequired.
5.
RequiredshipdateCustomerNumber(ifdesired)Hydro-LineSerialNumberHYDRO-LINE,INC.
ROCKFORD,ILAAAA5555KKKKDDDD----3333.
.
.
.
22225555XXXX8888.
.
.
.
00000000----NNNN----1111----2222----NNNN----NNNN----NNNN----1111----1111----XXXX111199994444000011111111222233334444----1111AAAA11111111555577779999----333377775555xIncludedrawingordescription*Ifselectedforhightemperature,itshouldbespecifiedtopinthepistontotherod.
UrethaneUltra-SealisstandardonHA5hydraulic2431PortLocationsPortlocation5isonthecenterofthebackfaceoftheendcap.
7RodbootsFourrodendflatsPortorcushionmodificationsDouble-endrodwithdifferentrodendsSpecialpaint/platingStoptubeA5KD-3.
25X8.
00-N-1-2-N-N-N-1-1-XDescriptionSpecifyininches(2positiondecimal)NoncushionedCushionedbothendsCushionedheadendCushionedcapendSpecifyininches(2positiondecimal)Specifyininches(2positiondecimal)IncludeONLYfordouble-rodcylinderSidelugs,MS2Sidetapped,MS4Capfixedclevis,MP1Capdetachableclevis,MP2Sideendlugs,MS7Headrectangularflange,MF1Headrectangular,ME5Centerlinelugs,MS3Headsquareflange,MF5NomountAlltierodsextended,MX1Headendtierodsextended,MX3Capendtierodsextended,MX2Caprectangular,ME6Caprectangularflange,MF2Capsquareflange,MF6Intermediatefixedtrunnion,MT4Headtrunnion,MT1Captrunnion,MT2Air250psiAirprelubricated250psiHydraulicmediumpressureMale,largeMale,large,extendedMale,small(standard)Male,small,extendedxMalemodifiedFemalexFemalemodifiedPlainendMale,fullroddiameterMale,forrodendcouplingxModifiedNPTFSAEManifoldFlangeBSP/GxSpecialUrethaneUltra-SealNitrileliptypeNitrileELFroundedliptypePolyPakVitonPolyPakVitonliptypeUltra-SealwithscraperNitrileliptypewithscraperVitonPolyPakwithscraperVitonliptypewithscraperxSpecialNitrileliptypeNitrileELFroundedliptypeLowfrictionPolyPakPolyPakCastironrings*VitonLipTypeLowbreakawayTeflonradialsealwithwearbandxSpecialHeadEndxSpecialCapEndxSpecialxIncludeONLYifspecialmodificationsarerequired.
AirbleedersDrainbacksSpecialsealsNonstd.
mountOversizeportsBronzebushingsKeyPlateStainlesssteelrodStopTubeSymbol–NBHC––DABCDCEFGHJKLMNPRSTTUWR5LR5HR511X22X2M44M5610MNSMFGXHNLPFVJSGUXNLDPRVBX1thru4X1thru5XXFeatureRodDiameterCushionsStrokeBoreDoubleRodMountingStyleModelSeriesRodEndStylePortsRodSealsPistonSealsPortLocationsSpecialModificationsHowtoOrderanR5CylinderHydro-Linestandardcylinderscanbecompletelyandaccuratelyidentifiedwithamodelnumberthatencodesconstructionspecifications.
Todevelopthemodelnumberfororderingacylinder,seethefollowingexample:HOWTOORDER1.
Quantity2.
Modelnumber3.
Specialmodificationsifrequired4.
CompletedApplicationDataSheet(s)(page9)ifrequired.
5.
RequiredshipdateCustomerNumber(ifdesired)Hydro-LineSerialNumberHYDRO-LINE,INC.
ROCKFORD,ILRRRR5555KKKKDDDD----3333.
.
.
.
22225555XXXX8888.
.
.
.
00000000----NNNN----1111----2222----NNNN----NNNN----NNNN----1111----1111----XXXX111199994444000011111111222233334444----1111AAAA11111111555577779999----333377775555xIncludedrawingordescription*Ifselectedforhightemperature,itshouldbespecifiedtopinthepistontotherod.
UrethaneUltra-SealisstandardonHA5hydraulic24318RodbootsIndicatorswitchesFourrodendflatsPortorcushionmodificationsDouble-endrodwithdifferentrodendsSpecialpaint/platingPortLocationsPortlocation5isonthecenterofthebackfaceoftheendcap.
R5KD-3.
25X8.
00-N-1-2-N-N-N-1-1-X9Hydro-LineApplicationDataSheetFRM-24-005PREPAREDBY:DATE:REVIEWEDBY:DATE:CUSTOMERDRAWINGNUMBER:REVISIONDATES:HYDRO-LINEQUOTENUMBER:APPLICATIONSKETCH:DESCRIPTIONOFAPPLICATIONORSPECIALREQUIREMENT:WHATINDUSTRYISTHECYLINDERWHATTYPEOFMACHINEISTHEWHATISTHECYLINDERNAMEUSEDINCYLINDERUSEDONTHEAPPLICATIONWHATISTHEPRESENTPROBLEMWHATISTHEPRESENTCYLINDERTYPEANDMODELNUMBERWHATENVIRONMENTALCONDITIONSISTHECYLINDERSUBJECTEDTOStandardFactoryCorrosiveWashdownChemicalOutdoorsOtherWHATISMOUNTINGAttitudeRodEndConnectionKnownSideLoadVerticalAngleHorizontalFirmlyGuidedDegreesFromVerticalSupportedlbs.
RodUpRodUpUnsupportedRodDownRodDownWHATISTHEOPERATINGENVIRONMENTFluidMediaOperatingPressureTemperatureatCylinderAirMinimumpsiMinimum°FOilTypicalpsiTypical°FOtherMaximumpsiMaximum°FFluidTypeWHATISTHEWORKBEINGPERFORMEDLoadRodSpeedCyclesperMinutePushlbs.
Extendin.
/sec.
Pulllbs.
Retractin.
/sec.
(inandout)CompanyName:Contact:PhoneNumber:FaxNumber:DistributorName:Contact:PhoneNumber:FaxNumber:ModelNumberingSystemStopTubeLengthTrunnionXIDimensionStainlessSteelRodTypeHEADCAPHEADCAPHEADCAPDoubleEndNeedleBronzeDrain-Ind.
ModelRodStyleAdditionalRodLengthLocationKeyplate4-FlatBleedersBushingbackSwitchPrefixModel/SeriesMountBoreStrokeCushionRodDiameterRodEndStylePortsRodPistonHeadCapModelQUANTITYCCPleasefillinallavailableinformationabove.
RefertotheHydro-LineModelNumberingSystemonPages2.
SealsPortLocation10R5andA5SeriesCylinderTypesBack-to-BackCylindersBack-to-backcylindersaretwosinglerodcylindersmountedtogetheratthecaps.
Combinationsofpositionsarepossiblethroughvariouscombinationsofpistonactuation.
ConsultHydro-Lineformaximumoperatingpressure.
SpringReturn/ExtendCylindersSpringreturn/extendcylindersprovidethrustinonedirectiononly(canbeeitherdirection).
Oneportisusedforpressuretoactagainsttheloadwhiletheinactiveportisvented.
Aninternalspringisusedtoreturnthecylindertoitsnormalposition.
PumpingUnitsPumpingunitsconsistofastandardhydrauliccylindercoupledwithavolumedisplacinglancecylinderviatie-bars.
Specialsealsandlancesurfacetreatmentsareavailabletoprovidecompatibili-tywithresinsandchemicalsusedinthepumpingprocess.
Singleanddoubleendeddesignsareavailable.
SystemsCylindersSystemscylindersintegratepositionsensingandcontrolvalvestoproduceacompleteservoactuatorpackage.
Hydro-Line'suniqueHLTIn-Cylindermagnetostrictivefeedbacksensorprovidesacompact,robustpackage.
Externalmagnetostrictive(withprotec-tivecovers)orinternallymountedlinearpotentiometertransduc-ersprovideadditionaloptions.
Valve,manifoldblocksandavari-etyofservocontrolvalvesmaybeaddedtoyieldacompletecon-trolsolution.
(SeeHydro-Line'sSystemsCatalogformoreinforma-tion.
)MultiplePositionCylindersMultiplepositioncylindersaresimilartotandemcylinders(exceptthatthepistonandrodassembliesarenotconnected)inthattheoutputforceisincreased.
Additionally,theymayactasaprecisionmultiplepositioningdevicebyactuatingeachcylindersuccessivelyorindependently.
ConsultHydro-Lineformaximumoperatingpressure.
Single/DoubleActingCylindersStandardR5&A5Seriescylindersaredoubleacting,withfluidpowerdrivingthepistoninbothdirections.
Singleactingcylin-dershavefluidpowerdrivingthepistoninonedirection,relyingoneithertheloadoranexternalforcetoreturnthepistonafterthepressureisreleased.
DoubleEndCylindersBack-to-BackDoubleendcylindersmountedback-to-backhavecommonpistonrodandtierodsandthesamestrokelength.
ConsultHydro-Lineformaximumoperatingpressure.
TandemCylindersTandemcylindersconsistoftwocylindersinterconnected(pistonandrodassembliesareconnected).
Pressurecanactontwoeffectivepistonareasallowingthecylindertobeusedasaforcemultiplier.
Thistypeofcylindercanalsobeusedinair/oilsystemstoprovidesmooth,meteredflowbecauseofequalvolumesinonechamberofbothcylinders.
ConsultHydro-Lineformaximumoperatingpressure.
NOTE:Frontcylinderstrokeis1/8"longeratfrontcylinderwhenstrokesarethesame.
AdjustableStrokeCylindersAdjustablestrokecylindersarefurnishedwithastrokeadjustingscrewinthecapendofthecylinder.
Adjustingthisscrewinoroutlimitstheretractstroketothepreciselengthdesired.
Non-RotatingCylindersNon-rotatingcylindersarefurnishedwithinternalguiderodswhichpreventpistonrodrotationthroughoutthestroke.
Rotationaltorqueandstrokelengthdeterminetheamountanddiameteroftheguiderods.
DESCRIPTIONHYDRO-LINENFPAR5BORESA5BORESMOUNTDESIGNATIONAVAILABLEAVAILABLEHeadRectangularFlangeFMF11"-6"11/2"-6"CapRectangularFlangeRMF21"-6"11/2"-6"HeadSquareFlangeJMF51"-6"11/2"-6"CapSquareFlangeSMF61"-6"11/2"-6"IntegralSquareHeadG**8"-20"N/AIntegralSquareCapP**8"-20"N/ATieRodsExtendedL,N,MMX1,MX2,1"-20"11/2"-6"MX3HeadRectangularGME5**11/2"-6"N/ACapRectangularPME6**11/2"-6"N/ANoMountKN/A1"-20"11/2"-6"DESCRIPTIONHYDRO-LINENFPAR5BORESA5BORESMOUNTDESIGNATIONAVAILABLEAVAILABLECapFixedClevisCMP1**1"-20"11/2"-6"DetachableClevisDCMP211/2"-6"11/2"-6"HeadTrunnionUMT1**1"-20"11/2"-6"CapTrunnionWMT2**1"-20"11/2"-6"IntermediateFixedTrunnionTTMT4**11/2"-14"11/2"-6"DESCRIPTIONHYDRO-LINENFPAR5BORESA5BORESMOUNTDESIGNATIONAVAILABLEAVAILABLESideLugsAMS21-20"11/2"-6"SideTappedBMS411/2"-20"11/2"-6"Center-LineLugsHMS3**11/2"-20"N/ASideEndLugsEMS711/2"-14"11/2"-6"EndMountingsTheheadandcaprectangularmountsGandPshouldbeusedforhydraulicappli-cationstoavoidexcessivedeflectionwhichoccursontheFandRmountings.
TheG,P,JandBmountsareuseableinbothpushandpullatfullratedhydraulicpressuresasshownonpage23.
Onthefollowingboreandrodcombinations:1"borewith1/2"and5/8"rod,11/2"borewith1"rod,2"borewith13/8"rodand21/2"borewith13/4"rod,theGmountingisnotavailable.
UseHeadRectangularFlangemountingFonpullapplicationsandCapRectangularFlangemountingRonpushapplicationsforthesesizesormountingsJandS.
R5andA5SeriesMountingApplicationDataSideandCenter-LineMountingsThesemountsshouldbekeyedorpinnedtopreventshiftingduringoperation.
Keysorpinsmustbestrongenoughtoresistthefullthrustofthecylinder.
ThelugsonAandHmountsarelargeenoughtoaccommodatedowelpins.
Extendedkeyplatesforstockandcustomcylindermodelsareavailablewhenspecified.
Pinorkeytheheadwheneverpossible.
Donotpinorkeybothends.
Cylindersbecomelongerwhenpressureisappliedandtubewilltendtobuckle.
Thealignmentandcenter-lineheightontheEmountaremaintainedbyaccuratelymachinedsurfacesontheheadandcapwhichareheldagainstthemountingsurfacebytheendlugs.
EndandIntermediatePivotMountingsTrunnionandpivotpinsaredesignedtocarryshearloadsonly.
Trunnionandpivotbearingsmustfitcloselyfortheentirelengthofthepin.
Holdthetrunnionbearingsrigidlyandinaccuratealignment.
**NFPAmountingdimensionsareavailableonallcylinders11/2"-6"bore.
Forlargercylinders,seepages18-21formountingdimensions.
DoubleRodCylindersDoublerodcylindersareavailableinallmountingsexceptC,DC,E,N,P,R,S(with2:1rods,11/2"through21/2"bore)andW.
Usethebasicdimensionalinformationonpage17combinedwithdimensionsinthedrawingsonpages12-15.
MountingAccessoriesSeepages26-29formountingaccessories.
111"-6"borecylindersLB5ZF5P5GJFHYRODDIA.
MMKKACVFKEE(2)RESQTFUF2431BRMFBDFLATSRLB5ZB5P5ESQTFUFGJKY2431RODDIA.
MMKKAVBFHWBFLATSDFBEE(2)RMCRLB5ZJ5P5ESQTFUFGJYK2431RODDIA.
MMKKACVFBRMFBSt'dcushionadj.
locationcaprectangularendDFLATSEE(2)RLB5ZB5P5ESQTFUFGJKY2431RODDIA.
MMKKACVFWFSt'dcushionadj.
locationheadrectangularend.
BDRMFBFLATSEE(2)EE(2)ESQRBDAA2431RMFLATSLB5ZT5P5GJYRODDIA.
MMKKACVBFHWDDBBBBKR5F&A5F–HeadRectangularFlangeMount(NFPAStyleMF1)R5R&A5R–CapRectangularFlangeMount(NFPAStyleMF2)R5P–CapRectangularMount(NFPAStyleME6)NotavailableonA5SeriesNotavailableonA5SeriesR5G–HeadRectangularMount(NFPAStyleME5)Notavailableonfollowingsizes:1"bore,1/2"&5/8"roddiameter11/2"bore,1"roddiameter2"bore,13/8"roddiameter21/2"bore,13/4"roddiameterRA2134CRMDIA.
Ref.
VF12R5andA5SeriesMountingDimensions*MountingstylesLandMusefillerplateattheheadendwhencylinderhascircularretainer.
R5L&M&A5L&M–TieRodsExtendedMounts(NFPAStyleMX1,MX3)(MX1)L–Bothtierodsextended(MX3)M–HeadendtierodsextendedRodBoreDia.
FRARMV11/25/811/321.
9423/89/32211/22.
4425/83/821/213/819/322.
9431/413/3231/413/419/323.
4437/817/32219/323.
69417/32421/219/32–47/1621/325323/32–51/417/3231/223/325.
2555/817/32G-MountingRetainerDimensionsNOTE:Usethebelowchartforthecartridgeretainerplatedimensionsfortheboreandrodcombinationslisted.
BORE1*11/2221/231/4456A5/83/43/43/411/811/811/815/8AA1.
532.
022.
63.
13.
94.
75.
86.
9ACN/A11/811/811/811/211/211/213/4ADN/A5/85/85/815/1615/1615/1611/16AEN/A1/41/41/43/83/83/83/8AFN/A3/83/83/811/1611/1611/167/8B-.
001-.
003BB3/4111/811/813/813/8113/16113/16C3/83/83/83/81/21/21/25/8CC7/16-201/2-201/2-201/2-207/8-147/8-147/8-1411/4-12D3/817/3217/3217/327/87/87/811/8DD10-321/4-285/16-245/16-243/8-243/8-241/2-201/2-20E11/2221/2333/441/251/261/2EENPTF1/43/83/83/81/21/21/23/4EESAE#6#6x#6#6#10#10#10#12Fvvv11/321/21/21/219/32FB1/45/163/83/87/167/169/169/16FH3/83/83/83/85/85/85/83/4FT1/2-205/8-185/8-185/8-181-141-141-1413/8-12G11/211/211/211/213/413/413/42J111111/411/411/411/2K3/161/45/165/163/83/87/167/16KK5/16-247/16-207/16-207/16-203/4-163/4-163/4-161-14LB531/235/835/833/441/441/441/25MM1/25/85/85/811113/8PNPTF521/823/1623/1625/1625/825/827/831/8PSAE521/1621/421/423/829/1629/16213/1631/16R1.
081.
431.
842.
192.
763.
324.
104.
88RM§§§23/825/825/825/831/4TF223/433/837/8411/1657/1665/875/8UF21/233/841/845/851/261/475/885/8Vvvv9/323/83/83/813/32VB1/41/41/41/41/41/41/41/4W5/85/85/85/83/43/43/47/8WFN/A11113/813/813/815/8YNPTF115/16131/32131/32131/3227/1627/1627/16213/16YSAE131/32131/32131/32131/3227/1627/1627/16213/16ZB5411/1647/8415/1651/166665/1671/16ZF547/85551/861/461/461/273/8ZJ5N/A45/845/843/455/855/857/865/8ZT551/455/853/457/877711/1687/16LB5ZFP5GJYFHRODDIA.
MMKKACVFK5EE(2)RERSQTFTFUFSQ2431BRMDFLATSFBEE(2)RLB5ZB5P5ERSQTFTFUFSQGJKY2431RODDIA.
MMKKACVBFHWBFLATSDRMFBLB55ZTP5GJKYRODDIA.
MMKKDDAVFWKBBESQRBDAA2431FLATSEE(2)RMCR5S&A5S–CapSquareFlangeMount(NFPAStyleMF6)R5J&A5J–HeadSquareFlangeMount(NFPAStyleMF5)R5N&A5N–CapEndTieRodsExtendedMounts(NFPAStyleMX2)EndMountings111/811/811/811/211/211/22CylinderDimensionsDimensionsshowningreenaremountingdimensions.
NOTE:Todeterminepistonthickness,subtractGandJdimensionsfromLBdimension.
NOTE:Additionalportinformationonpage24.
Oversizerodsaffectdimensionsingray-shadedareas.
Seepages32-33forthesedimensions.
5Addstroketoallstarreddimensions.
§RefertoFigure5-1onpage5.
NOTE:Overalllengthdimensionsthatrequireadditionofstrokemayvaryfromdimensionsshown,duetomanufacturingtolerances.
vUseFHdimensioninplaceofFdimensionandVBdimensioninplaceofVdimension.
Usescrews1/16"smallerthanmountingholes.
xNOTE:Oncushionedrodend11/2"borecylinderswithoneinchrod,aweldedbossisrequiredonrodendcap.
*A5Seriescylindersnotavailablein1"bore.
131"–6"borecylindersEE(2)STSS5ZB5P5ETSUSSBGJYKXS2413BDFLATSSQRMSWLB5SUSURODDIA.
MMKKACVFSWSTSS5ZB5P5ESQTSUSSBGJYKXS2413BDFLATSRM-.
005-.
010SWLB5SUSURODDIA.
MMKKACVFSWE2EE(2)LB55ZESE55PELEORODDIA.
MMKKAWGKCVBFHY5XEJ2EBDBLFLATSSQ4EE(2)13ETEB-.
005-.
010E2EGDIA.
COUNTERBORE(2)HOLESHEADENDONLYEF1/64APPROX.
RMEE(2)SN5ZB5P5ETKGJYKXT2413TNNTTAPDFLATSSQLB5RODDIA.
MMKKACVFBRM-.
005-.
010E2R5A&A5A–SideLugsMount(NFPAStyleMS2)R5H–Center-LineLugsMount(NFPAStyleMS3)(Notavailablein1"bore)NotavailableonA5SeriesR5andA5SeriesMountingDimensionsR5B&A5B–SideTappedMount(NFPAStyleMS4)(notavailablein1"bore)R5E&A5E–SideEndLugs(NFPAStyleMS7)(notavailablein1"boresinglerodordoublerodand11/2"through2/2"boredoublerodcylinderswith2:1roddiameters.
)NOTE:Bottomsofheadsandcapsaremountingsurfaces.
Lugsholdcylinderagainstmountingsurface.
NOTE:Todeterminepistonthickness,subtractGandJdimensionsfromLBdimension.
14NOTE:OrderSeriesR5forairservice;LR5forpre-lubricatedairservice;HR5formediumpressurehydraulicservicebyaddingthedesiredseriestothemountingstylenumber.
(Example:R5AorLR5AorHR5A.
)BORE1*11/2221/231/4456A5/83/43/43/411/811/811/815/8ACN/A11/811/811/811/211/211/213/4ADN/A5/85/85/815/1615/1615/1611/16AEN/A1/41/41/43/83/83/83/8AFN/A3/83/83/811/1611/1611/167/8B-.
001-.
003BL1.
081.
431.
842.
192.
763.
324.
104.
88C3/83/83/83/81/21/21/25/8CC7/16-201/2-201/2-201/2-207/8-147/8-147/8-1411/4-12D3/817/3217/3217/327/87/87/811/8E11/2221/2333/441/251/261/2EBN/A5/163/83/87/167/169/169/16EENPTF1/43/83/83/81/21/21/23/4EESAE#6#6x#6#6#10#10#10#12EFN/A1/21/21/2N/AN/A7/87/8EGN/A7/1615/325/8N/AN/A11/411/4ELN/A3/415/1611/167/8111/161EON/A1/45/165/163/83/81/21/2ETN/A9/163/47/8111/411/215/8Fvvv11/321/21/21/219/32FHv3/83/83/83/85/85/85/83/4FT1/2-205/8-185/8-185/8-181-141-141-1413/8-12G11/211/211/211/213/413/413/42J111111/411/411/411/2K3/161/45/165/163/83/87/167/16KK5/16-247/16-207/16-207/16-203/4-163/4-163/4-161-14LB531/235/835/833/441/441/441/25MM1/25/85/85/811113/8NTN/A1/4-205/16-183/8-161/2-131/2-135/8-113/4-10PNPTF521/823/1623/1625/1625/825/827/831/8PSAE521/1621/421/423/829/1629/16213/1631/16RM§§§23/825/825/825/831/4SB9/327/167/167/169/169/1613/1613/16SE5N/A51/257/861/465/867/871/473/4SN5N/A21/421/423/825/825/827/831/8SS527/827/827/8331/431/431/835/8ST5/161/21/21/23/43/411SU3/415/1615/1615/1611/411/419/1619/16SW5/163/83/83/81/21/211/1611/16TKN/A3/81/25/83/43/4111/8TNN/A5/87/811/411/221/16211/1631/4TS21/823/431/433/443/451/267/877/8UF21/233/841/845/851/261/475/885/8US23/431/2441/253/461/281/491/4Vvvv9/323/83/83/813/32VBv1/41/41/41/41/41/41/41/4W5/85/85/85/83/43/43/47/8XE5N/A53/859/16513/1661/265/8615/1675/8XS15/1613/813/813/817/817/821/1625/16XTN/A115/16115/16115/1627/1627/1627/16213/16YNPTF115/16131/32131/32131/3227/1627/1627/16213/16YSAE131/32131/32131/32131/3227/1627/1627/16213/16ZB5411/1647/8415/1651/166665/1671/16ZE5N/A55/857/861/867/8771/1681/85P5YZB5LBGKRODDIA.
MMKKAFHESQ2413BDFLATSRMJWVB-.
013-.
015CEE(2)FH2LB55ZBP5GJKYRODDIA.
MMKKACVFWKEE(2)ESQBD2431RMFLATSRR5&A5–ExtendedKeyPlate–AvailablewhenspecifiedR5K&A5K–NoMountSideandCenter-LineMountingsDimensionsshowningreenaremountingdimensions.
NOTE:Todeterminepistonthickness,subtractGandJdimensionfromLBdimen-sion.
NOTE:Additionalportinformationonpage24.
Oversizerodsaffectdimensionsingray-shadedareas.
Seepages32-33forthesedimensions.
5Addstroketoallstarreddimensions.
§RefertoFigure5-1onpage5.
NOTE:Overalllengthdimensionsthatrequireadditionofstrokemayvaryfromdimensionsshown,duetomanufacturingtolerances.
vUseFHdimensioninplaceofFdimensionandVBdimensioninplaceofVdimension.
Usescrews1/16"smallerthanmountingholes.
xNOTE:Oncushionedrodend11/2"borecylinderswithoneinchrod,aweldedbossisrequiredonrodendcap.
*A5SeriesCylindersnotavailablein1"bore.
CylinderDimensions15111/811/811/811/211/211/221"–6"borecylindersTD24EE(2)EUTTL13BDFLATSSQRMTL±.
001JKZB5GPY5RODDIA.
MMKKACVFLB5XGTDJKZB524GEE(2)EUTTL13BDFLATSSQRMTLPY5RODDIA.
MMKKACVFLB55XJ±.
001TDJKZB524GEENPT(2)EUMTL13BDFLATSSQRMTMTLPY5RODDIA.
MMKKACXIVFLB5BDCustomertoSpecifyUV±.
00125*EE(2)MRLRCDMKLB5P5ESQGJYLMXC524CWCWRODDIA.
MMAKKCVF13FLATSDRMCBBEE(2)MRLRCDMKLB5P5ECBSQGJFHYLMXD524BCWCWRODDIA.
MMAKKCVF13FLATSD25*RMR5W&A5W–CapTrunnionMount(NFPAStyleMT2)R5U&A5U–HeadTrunnionMount(NFPAStyleMT1)R5andA5SeriesMountingDimensionsR5C&A5C–CapFixedClevisMount(NFPAStyleMP1)R5TT&A5TT–IntermediateFixedTrunnionMount(NFPAStyleMT4)(notavailablein1"bore)R5DC&A5DC–CapDetachableClevisMount(NFPAStyleMP2)16Maximumwidthofmatingpart.
R51"borehassingleeye,CBwide*28°on1"boreonly.
11/2"through6"boresonly.
Maximumwidthofmatingpart.
BORE*111/2221/231/4456A5/83/43/43/411/811/811/815/8ACN/A11/811/811/811/211/211/213/4ADN/A5/85/85/815/1615/1615/1611/16AEN/A1/41/41/43/83/83/83/8AFN/A3/83/83/811/1611/1611/167/8B-.
001-.
003BDN/A11/411/211/22222C3/83/83/83/81/21/21/25/8CB7/163/43/43/411/411/411/411/2CC7/16-201/2-201/2-201/2-207/8-147/8-147/8-1411/4-12CD7/161/21/21/23/43/43/41CWN/A1/21/21/25/85/85/83/4D3/817/3217/3217/327/87/87/811/8E11/2221/2333/441/251/261/2EENPTF1/43/83/83/81/21/21/23/4EESAE#6x#6#6#6#10#10#10#12ELN/A3/415/1611/167/8111/161EON/A1/45/165/163/83/81/21/2Fvvvv11/321/21/21/219/32FHv3/83/83/83/85/85/85/83/4FT1/2-205/8-185/8-185/8-181-141-141-1413/8-12G11/211/211/211/213/413/413/42J111111/411/411/411/2K3/161/45/165/163/83/87/167/16KK5/16-247/16-207/16-207/16-203/4-163/4-163/4-161-14L1/23/43/43/411/411/411/411/2LB531/235/835/833/441/441/441/25LD5441/841/841/443/443/4551/2LR15/329/169/169/1611/1611/1611/1615/16M7/161/21/21/23/43/43/41MM1/25/85/85/811113/8MR17/329/169/169/1611/1611/1611/1611/8PNPTF521/823/1623/1625/1625/825/827/831/8PSAE521/1621/421/423/829/1629/16213/1631/16SP5N/A63/863/471/873/4883/89SU3/415/1615/1615/1611/411/419/1619/16SV533/833/833/831/233/433/435/841/8SX5N/A21/421/423/825/825/827/831/8RMN/A§§23/825/825/825/831/4TD3/411111113/8TL3/411111113/8TMN/A21/2331/241/251/461/475/8UMN/A41/2551/261/271/481/4103/8UT3441/2553/461/271/291/4UVN/A21/2331/241/4567Vvvv9/323/83/83/813/32VBv1/41/41/41/41/41/41/41/4W5/85/85/85/83/43/43/47/8XC5553/853/851/267/867/871/881/8XD5N/A53/453/457/871/271/273/487/8XG13/413/413/413/421/421/421/425/8XJ5441/841/841/45551/457/8XS15/1613/813/813/817/817/821/1625/16XTN/A115/16115/16115/1627/1627/1627/16213/16XXN/A61/467/16611/1675/873/481/1687/8YNPTF115/16131/32131/32131/3227/1627/1627/16213/16YSAE131/32131/32131/32131/3227/1627/1627/16213/16ZB5411/1647/8415/1651/166665/1671/16ZL553/851/251/2519/3265/865/867/8723/32ZM55661/861/861/471/271/273/483/4SV55ZM+2XSTROKEP5YZLXSLD5SUSUSWSWE-.
0052-.
01017R5AD&A5AD–SideLugsMount–DoubleRodSX5ZM+2XSTROKEZLXTE-.
0052-.
010(4X)NTTAPTKDEEPLD55R5BD&A5BD–SideTappedMount–DoubleRodLD55ZM+2XSTROKESP5XXELELEOEOR5ED&A5ED–SideEndLugsMount–DoubleRodNOTE:R5HDhasmountingdimensionsidenticaltoR5AD.
NOTE:AddDfordoubleendaftertheR5seriesandmountingstyle.
(Example:R5AD)NOTE:Dimensionsnotshownaresameassinglerodcylinders.
NOTE:DoublerodcylindersavailableinallmountsexceptC,DC,E(with2:1rods,11/2"–21/2"bore)andW.
NOTE:OrderSeriesR5orA5forairservice;LR5orLA5forprelubricatedairservice;HR5orHA5formediumpressurehydraulicservicebyaddingthedesiredseriestothemountingstylenumber.
(Example:R5AorLR5AorHR5A.
)NOTE:Todeterminepistonthickness,subtractGandGdimensionsfromLDdimension.
PivotMountingsandDoubleRodCylinders§111/811/811/811/211/211/22CylinderDimensionsDimensionsshowningreenaremountingdimensions.
NOTE:Todeterminepistonthickness,subtractGandJdimensionsfromLBdimension.
NOTE:Additionalportinformationonpage24.
Oversizerodsaffectdimensionsingray-shadedareas.
Seepages32-33forthesedimensions5Addstroketoallstarreddimensions.
55Plug2xStrokeMaximumwidthofmatingpart.
§RefertoFigure5-1onpage5.
NOTE:Overalllengthdimensionsthatrequireadditionofstrokemayvaryfromdimensionsshown,duetomanufacturingtolerances.
vUseFHdimensioninplaceofFdimensionandVBdimensioninplaceofVdimension.
Usescrews1/16"smallerthanmountingholes.
xNOTE:Oncushionedrodend11/2"borecylin-derswithoneinchrod,aweldedbossisrequiredonrodendcap.
*A5Seriescylindersnotavailablein1"bore.
BORE16"18"20"RA7.
4758.
3969.
266RB5.
2345.
8796.
488TIERODTHREADTDJKZB524GEE(2)ESQUTTL13BDFLATSRMTLPY5RODDIA.
MMKKACVFLB55XJ±.
0018"–20"borecylindersZJ5P5GJYLBRODDIA.
MMKKACVFEE(2)TEESQ2431BDRMEBFLATSTEKZJ5P5GJYRODDIA.
MMKKACVFKEE(2)TEESQ224431BDRMEBFLATSTETD24EE(2)EUTTL13BDFLATSSQRMTL±.
001JKZB5GPY5RODDIA.
MMKKACVFLB5XGR5G–HeadSquareMount(NFPAStyleME3)R5P–CapSquareMount(NFPAStyleME4)R5SeriesMountingDimensionsR5U–HeadTrunnionMount(NFPAStyleMT1)R5W–CapTrunnionMount(NFPAStyleMT2)TieRodInformationTomaketorquingeasier,andtopermituseofstandardsizetoolsonlarge-borecylinders,twotierodsareusedateachcornerofthe16,18and20-inchboresizes.
Thisalsoreducesflexureofheadandcapunderpressure.
8,10,12,14boretierodconfigurationDimensionsshowningreenaremountingdimensions.
NOTE:OrderSeriesR5forairservice;LR5forprelubricat-edairservice;HR5formediumpressurehydraulicservicebyaddingthedesiredseriestothemount-ingstylenumber.
(Example:R5AorLR5AorHR5A.
)18RBRRBRARA1-1411/8-1211/4-12BORE8101214161820A15/8221/4331/244AA9.
111.
213.
315.
418.
2520.
5022.
62AC13/4225/831/443/841/241/2AD11/1615/16111/16115/16211/16211/16211/16AE3/81/25/83/4111AF7/811/813/813/421/233B-.
001-.
003BB25/16211/16211/1633/1635/841/841/2BD21/23331/2N/AN/AN/AC5/83/47/81111CB11/2221/221/231/244CC11/4-1211/2-1213/4-1221/4-1231/4-1233/4-1233/4-12CD113/813/42221/221/2CW3/4111/411/413/422D11/811/213/421/83wwDD5/8-183/4-163/4-167/8-141-1411/8-1211/4-12E81/2105/8123/4143/4171/2191/2213/4EB11/1613/1613/1615/1615/1619/16113/16EENPTF3/41111/411/211/22EESAE#12#16#16#20#20#24#32F19/3219/3219/3219/3223/327/87/8FB11/1613/1613/1615/1615/1619/16113/16FT13/8-1213/4-122-1221/2-1231/2-124-124-12G221/421/423/427/833/837/8J11/22221/427/833/837/8K9/1611/1611/1613/1615/16111/8KK1-1411/4-1211/2-1217/8-1221/2-123-123-12L11/221/821/421/231/241/443/4LB551/863/867/881/891/4101/4113/4LR13/16113/16115/1623/16333/441/4M113/813/4223/431/433/4MM13/813/4221/231/244MR11/813/417/821/823/431/433/4PNPTF531/441/845/851/261/261/273/8PSAE531/4315/1647/1651/457/861/471/4R6.
447.
929.
4010.
90§§§RM31/437/8447/1655/867/1667/16TD13/813/413/42N/AN/AN/ATE7.
579.
4011.
1012.
8714.
7516.
5018.
25TL13/813/413/4223/4331/2TM93/41214161/4N/AN/AN/AUM121/2151/2171/2201/4N/AN/AN/AUT111/4141/8161/4183/423251/2283/4UV91/2113/4133/416N/AN/AN/AV13/3217/3217/3221/3217/323/83/8WF15/817/8221/421/421/421/4XC581/4103/8111/8127/815163/4183/4XG25/8331/835/8311/16315/1643/16XIXJ5671/477/891/4101/161013/16121/16YNPTF213/1631/831/4313/1635/841/847/16YSAE213/1637/32311/32315/16315/1641/441/2ZB575/16815/1699/16113/16127/16131/2151/8ZJ563/481/487/8103/8111/2121/214ZT591/161015/16119/16139/16151/8165/8181/2223/825/831/841/443/443/4TDJKZB524GEENPT(2)EUMTL13BDFLATSSQRMTMTLPY5RODDIA.
MMKKACXIVFLB5BDCustomertoSpecifyUV±.
001R5TT–IntermediateFixedTrunnionMount(NFPAStyleMT4)R5C–CapFixedClevisMount(NFPAStyleMP1)25*EE(2)MRLRCDMKLB5P5ESQGJYLMXC524CWCWRODDIA.
MMAKKCVF13FLATSDRMCBBR5L,M,N–TieRodsExtendedMounts(NFPAStyleMX1,MX2,MX3)LB5ZTP5GJKYRODDIA.
MMKKDDACVFBBEE(2)ESQRBDAA2431RMFLATS5CylinderDimensionsEndandPivotMountingsDimensionsshowningreenaremountingdimensions.
NOTE:Todeterminepistonthickness,subtractGandJdimensionsfromLBdimension.
Oversizerodsaffectdimensionsingray-shadedareas.
Seepages32-33forthesedimensions.
5Addstroketoallstarreddimensions.
Usescrews1/16"smallerthanmountingholes.
w(4)spannerholesusedinsteadofflatson4"diameterandlarger.
§Seetierodinformationonpage18.
NOTE:Overalllengthdimensionsthatrequireadditionofstrokemayvaryfromdimensionsshown,duetomanufacturingtolerances.
19Maximumwidthofmatingpart.
NOTE:Fortrunniondimensionson16",18"and20"bores,consultfactory.
(MX1)L–Bothtierodsextended(MX2)N–Capendtierodsextended(MX3)M–HeadendtierodsextendedCUSTOMERTOSPECIFY8"–20"borecylindersEE(2)STSS5ZB5P5ETSUSSBGJYKXS2413BDFLATSSQRMSWLB5SUSURODDIA.
MMKKACVFSWSTSS5ZB5P5ETSUSSBGJYKXS2413BDFLATSSQRM-.
005-.
010SWLB5SUSURODDIA.
MMKKACVFSWE2EE(2)LB55ZESE55PELEORODDIA.
MMKKAWFGKCVFY5XEJ2ESQBDBLFLATS4EE(2)13ETEB-.
005-.
010E21/64APPROX.
RMR5A–SideLugsMount(NFPAStyleMS2)R5H–Center-LineLugsMount(NFPAStyleMS3)R5SeriesMountingDimensionsR5E–SideEndLugsMount(NFPAStyleMS7)(notavailablein16"-20"bores)R5B–SideTappedMount(NFPAStyleMS4)EE(2)SN5ZB5P5ETKGJYKXT2413TNNTTAPDFLATSSQLB5RODDIA.
MMKKACVFBRM-.
005-.
010E2NOTE:Bottomsofheadsandcapsaremountingsurfaces.
Lugsholdcylindersagainstmountingsurface.
20BORE8101214161820A15/8221/4331/244AC13/4225/831/443/841/241/2AD11/1615/16111/16115/16211/16211/16211/16AE3/81/25/83/4111AF7/811/813/813/421/233B-.
001-.
003BL6.
447.
929.
4010.
90N/AN/AN/AC5/83/47/81111CC11/4-1211/2-1213/4-1221/4-1231/4-1233/4-1233/4-12D11/811/213/421/83wwE81/2105/8123/4143/4171/2191/2213/4EB11/1613/1613/1615/16N/AN/AN/AEENPTF3/41111/411/211/22EESAE#12#16#16#20#20#24#32EL11/815/1615/1611/2N/AN/AN/AEO5/85/85/83/4N/AN/AN/AET223/437/1637/8N/AN/AN/AF19/3219/3219/3219/3223/327/87/8FT13/8-1213/4-122-1221/2-1231/2-124-124-12G221/421/423/427/833/837/8J11/22221/427/833/837/8K9/1611/1611/1613/1615/16111/8KK1-1411/4-1211/2-1217/8-1221/2-123-123-12LB551/863/867/881/891/4101/4113/4LD555/865/871/885/891/4101/4113/4MM13/813/4221/231/244NT3/4-101-81-811/4-713/4-122-1221/4-12PNPTF531/441/845/851/261/261/273/8PSAE533/16315/1647/1651/457/861/471/4RM31/437/8447/1655/867/1667/16SB13/1611/1611/1615/16113/1621/1625/16SE573/8991/2111/8N/AN/AN/ASN531/441/845/851/261/2773/4SP577/891/493/4115/8N/AN/AN/ASS533/445/851/857/853/461/47ST111/411/411/2221/23SU19/162221/231/231/235/8SV541/447/853/863/853/461/47SX531/441/845/851/261/2773/4SW11/167/87/811/813/4223/8TK11/811/211/217/8331/433/4TN41/251/271/483/87881/2TS97/8123/8141/21721231/2261/2US111/4141/8161/4191/4241/4271/2311/4V13/3217/3217/3221/3217/323/83/8WF15/817/8221/421/421/421/4XE577/899/16103/16117/8N/AN/AN/AXS25/1623/427/833/8441/445/8XT213/1631/831/4313/16311/16315/1643/16XX583/8913/16107/16123/8N/AN/AN/AYNPTF213/1631/831/4313/1635/841/847/16YSAE213/1637/32311/32315/16315/1641/441/2ZB575/16815/1699/16113/16127/16131/2151/8ZE581/2103/161013/16125/8N/AN/AN/AZL5727/3293/32923/321115/32127/32133/8147/8ZM87/8103/8111/8131/8133/4143/4161/4SV55ZM+2XSTROKEP5YZLXSLD5SUSUSWSWE-.
0052-.
010R5AD–SideLugsMount–DoubleRodSX5ZM+2XSTROKEZLXTE-.
0052-.
010(4X)NTTAPTKDEEPLD55R5BD–SideTappedMount–DoubleRodLD55ZM+2XSTROKESP5XXELELEOEOR5ED–SideEndLugsMount–DoubleRodNOTE:R5HDhasmountingdimensionsidenticaltoR5AD.
NOTE:AddDfordoubleendaftertheR5seriesandmountingstyle.
(Example:R5AD)NOTE:Dimensionsnotshownaresameassinglerodcylinders.
NOTE:DoublerodcylindersavailableinallmountsexceptC,DCandW.
NOTE:OrderSeriesR5forairservice;LR5forprelubricatedairservice;HR5formediumpressurehydraulicservicebyaddingthedesiredseriestothemountingstylenumber.
(Example:R5AorLR5AorHR5A.
)NOTE:Todeterminepistonthickness,subtractGandGdimensionsfromLDdimension.
Side,Center-LineMountingsandDoubleRodCylinders223/825/831/841/443/443/4CylinderDimensionsDimensionsshowningreenaremountingdimensions.
NOTE:Todeterminepistonthickness,subtractGandJdimensionsfromLBdimension.
NOTE:Additionalportinformationonpage24.
Oversizerodsaffectdimensionsingray-shadedareas.
Seepages32-33forthesedimensions.
5Addstroketoallstarreddimensions.
MountingEnotavailableinthesesizes.
NOTE:Overalllengthdimensionsthatrequireadditionofstrokemayvaryfromdimensionsshown,duetomanufacturingtolerances.
§Seetierodinformationonpage18Usescrews1/16"smallerthanmountingholes.
w(4)Spannerholesusedinsteadofflatson4"diameterandlarger.
NOTE:Theinterchangeabilityofthe16",18"and20"boreswithotherbrandshasnotbeenestablishedbytheNFPATheabovedimensionsareHydro-Linestandards.
21SSTTDDSSTTDDSSTTDDSSTTSSTTSSTTD=4SUNSUPPORTEDRODENDD=SSUPPORTEDRODENDD=1/2SFIRMLYGUIDEDRODENDD=4SUNSUPPORTEDRODENDD=SSUPPORTEDRODENDHydro-LineTechnicalDataRodSizeAndStopTubeSelectionRodSizeSelection:Standardrodsizesarenormallysuitableforallapplicationsexceptforlongstrokeorhighthrustapplications.
Properselectionofminimumrodsizemaybedeterminedbythefollowingsteps:1.
Withknowledgeofboresizeandoperatingpressure,thrustmaybedetermined.
Refertothegraphinthenextcolumn.
2.
SelectfromillustrationsabovethetypeofmountingtobeusedanddeterminethelengthofDwiththepistonrodinthefullyextendedposition.
3.
FindthevalueofDatthebottomofthegraphandfollowitslineverticallyuntilitinterceptsthehorizontallinerepresentingthemaximumpushthrustthatwillbeappliedtoyourcylinder.
Theintersectionofthesetwolineswillfallwithinastriperepresentingtheminimumrecommendedpistonroddiameterforyourapplication.
Stoptubesarelocatedbetweenthepistonandtherodshoulderontheheadendofthecylinder.
Bearingloadingisreducedbyseparatingthepistonandtherodbushing.
Bearingwearandtendencytobuckleisreduced.
Todetermineifastoptubeisrequiredandthelengthofstoptubeneeded,usethefollowingprocedure:DeterminethevalueofDwiththepistonrodinthefullyextendedposition.
IfthevalueofDisunder40",nostoptubeisneeded.
IfDisgreaterthan40",oneinchofstoptubeisrecommendedforeach10"orfractionthereofbeyond40".
Specialnote:Whenspecifyingstrokeandstoptubelengths,pleaseincludenetworkingstrokeplusstoptubelength.
RodBushingStopTubePistonCAPCLEVISORTRUNNIONINTERMEDIATETRUNNIONHEADTRUNNIOND=1/2SFIRMLYGUIDEDRODEND22600,000400,000300,000200,000100,00080,00060,00040,00030,00020,00010,0008,0006,0002,0004,0003,0001,0006008004003002001008060050100150250350450500400300200VALUEOF"D"ININCHESAXIALTHRUST"T"INPOUNDS"DIA.
85/1"DIA.
DIA.
83/1"DIA.
43/1"2"DIA.
DIA.
2"3"DIA.
DIA.
3"4"DIA.
DIA.
21/4"5"DIA.
DIA.
21/5"21/21/StopTubes:1/2.
20101216204050100150200300400600.
00090.
00010.
000075/8.
31161925316278155233310465620930.
00138.
00018.
001161.
79404763791581983955937901,185––.
00342.
00046.
0029413/81.
4975891191492983737451,11800645.
00086.
0055513/42.
411211451932414826031,20501043.
00139.
0089823.
141571882513146287851,57001359.
00182.
0117021/24.
912462953934919821,2282,45502126.
00284.
0183037.
073544245667071,4141,7683,53503061.
00409.
0263531/29.
624815777709621,9242,4054,81004165.
00557.
03585412.
576297541,0061,2572,5143,1436,28505442.
00727.
0468541/215.
907959541,2721,5903,1803,9757,95006883.
00920.
05926519.
639821,1781,5701,9633,9264,9089,81508498.
01136.
0731651/223.
761,1881,4261,9012,3764,7525,94011,88010286.
01375.
0885512003000.
79404763791581983955937901,1851,5802,356.
00340.
00050.
0032011/220015001.
84921101471843684609201,3801,8402,760––.
00797.
00106.
00683220015003.
241621942593246488101,6202,4303,2404,860––.
01403.
00188.
0121121/220010005.
032523024025031,0061,2582,5203,7735,030–––.
02177.
00291.
0187531/420015008.
454235076768451,6902,1134,2306,3388,45012,675––.
03658.
00489.
031494200100012.
766387661,0211,2762,5523,1906,3809,57012,760–––.
05524.
00738.
04755520075019.
879941,1921,5901,9873,9744,9689,94014,90308602.
01150.
07405620075028.
561,4281,7142,2852,8565,7127,14014,28021,42012364.
01653.
10644820050050.
642,5323,0384,0515,06410,12812,66025,32021922.
02931.
188731020050079.
013,9514,7416,3217,90115,80219,75339,51034203.
04572.
2944612200400113.
665,6836,8209,09311,36622,73228,41556,830*49203.
06578.
4235914200400154.
607,7309,27612,36815,46030,92038,65077,300*66926.
08947.
5761716200500201.
8210,09112,10916,14620,18240,36450,455109,91087368.
11679.
7521518200500255.
3212,76615,31920,42625,53251,06463,830127,6601.
10528.
14775.
9515420200500315.
1015,75518,90625,20831,51063,02078,775157,5501.
36407.
182351.
17433Cyl.
BoreinInchesLA5A5LR5R5HA5*HR5PistonAreaSq.
In.
50psi60psi80psi100psi200psi250psi500psi750psi1000psi1500psi2000psi3000psiOilGallonsDisplacedAirPressureCubicFt.
DisplacedFreeAirCubicFt.
@80psiDisplacedStandardOperatingPressureRatingOut-StrokeThrustInPoundsForceConsumptionPerInchOfStrokeinOneDirectionHydro-LineTechnicalDataPressure-Thrust-Consumption-FlowChartsPistonRodDia.
inInchesPistonRodAreaSq.
In.
50psi60psi80psi100psi200psi250psi500psi750psi1000psi1500psi2000psi3000psiOilGallonsDisplacedAirPressureCubicFt.
DisplacedFreeAirCubicFt.
@80psiDisplacedIn-StrokePullInPoundsForceDeductTheFollowingForceOrConsumptionsCorrespondingToRodSizeFromOut-StrokeThrustOrConsumptionsToDetermineIn-StrokePullOrConsumptionsConsumptionPerInchOfStrokeinOneDirectionR5LR5HR5PressuresofOperatingMedium–AirorHydraulic11,11/2,2&21/231/4,4,56,8101214–1618,20–––1/2.
622.
3044.
7.
1579.
4.
58514.
11.
21518.
62.
06523.
53.
13028.
24.
343/4.
824.
5338.
3.
11716.
6.
37024.
9.
71033.
21.
52041.
52.
30049.
83.
1711.
049.
86413.
5.
09026.
9.
32340.
4.
67353.
81.
55567.
31.
72580.
82.
4411/41.
3801.
49523.
3.
06446.
5.
23169.
8.
48893.
0.
755116.
31.
240139.
61.
7411/21.
6102.
03631.
7.
05463.
4.
18195.
1.
404126.
8.
691158.
51.
042190.
21.
4822.
0673.
35552.
3.
047104.
5.
169156.
8.
360209.
0.
609261.
3.
927313.
61.
11PipeSizeStandardWeightPipeVel.
=5Ft.
PerSec.
Vel.
=10Ft.
PerSec.
Vel.
=15Ft.
PerSec.
Vel.
=20Ft.
PerSec.
Vel.
=25Ft.
PerSec.
Vel.
=30Ft.
PerSec.
OilFlowGallonsPerMinuteAndFrictionPressureDropPoundsPerSquareInchPerFootLengthOfPipe1/2.
622.
3041.
53.
3.
35176to3012to603/4.
824.
5332.
24.
5.
472210to5020to10011.
049.
8642.
75.
8.
602813to6525to12511/41.
3801.
4953.
77.
7.
813715to7530to15011/21.
6102.
0364.
49.
2.
924420to10040to20022.
0673.
3555.
512.
01.
205725to12550to250StandardWeightPipe23*400psimaximumoperatingpressureforHA5Belowarecylindersizesforwhichtheroddiametersinthecolumntotheleftarestandard.
Consultbulletinsforrodslargerthanstandard.
Thrustsforpressuresnotshownintable,addthethrustfortwoormoreoperatingpressureswhichcombinedequalthedesiredpressure.
1Gallon=231CubicInchesOilconsumptiongal.
permin=Gal.
perin.
timesin.
permin.
pistonspeedAirconsumptioncubicft.
permin=Cu.
ft.
perin.
timesin.
permin.
pistonspeedFreeairconsumptionperin.
ofstroke=Cu.
ft.
displacedx(press.
+14.
7)÷14.
7NOTE:BoreDimensionsAre0.
030"LargerThanNOMINALexceptfor1"bore.
PipeSizeChartforHydraulicCylindersandSystemsThepressuredropshownintheabovetableisforordinarywroughtironpipe.
Forsmooth,newwroughtironpipes,multiplythevaluesshownby.
7;forverysmooth,straighttubing,multiplythevaluesshownby.
54.
Pressuredropisthesameregardlessofoperatingpressure.
Avoidlargepressuredropsinlowpressuresystems.
Notethatoilflowsthroughlargepipesathighvelocity(upto30ft.
persec.
)withsmallpressureloss.
Thepressuredropshownisforhydraulicoilwithapproximately225SSUat100°Funderaverageoperatingconditions.
Thevaluesalsoapplytowater.
Inordertoaccommodatelargepumpvolumeswithoutseverepressuredrops,allHydro-Linehydrauliccylindersareavailablewithoversizeportswithweldedhalfpipecouplingsorflangefitting.
*Insidediameterandareasshownarestandardpipe.
Fortubingorextraheavyanddoubleextraheavypipe,useI.
D.
intableclosesttoyourpipeortubingI.
D.
PressuresofOperatingMedium–AirorHydraulicInsideDiameter*AreaSq.
In.
GallonsperMinutePressureDropinpsiGallonsperMinutePressureDropinpsiGallonsperMinutePressureDropinpsiGallonsperMinutePressureDropinpsiGallonsperMinutePressureDropinpsiGallonsperMinutePressureDropinpsiEquivalentLengthofStraightPipeinFeetforVariousFittingPipeSizeInsideDiameter*AreaSq.
In.
Std.
ElbowStd.
TeeGateValveGlobeValveCylinders&2-3WayValves4-WayValves11/25/83000180011/25/811500160025/8113/81500150021/25/81,13/813/41000100031/4113/8,13/4215009004113/8,13/4,221/210006505113/8,13/4,2,21/2,331/2750*650613/813/4,2,21/2,3,31/24750500813/813/4,2,21/2,3,31/2,4,41/2,551/25006001013/42,21/2,3,31/2,4,41/2,5,51/250055012221/2,3,31/2,4,41/2,5,51/24004001421/23,31/2,4,41/2,5,51/24004001631/24,41/2,5,51/250075018441/2,5,51/250072020441/2,5,51/2500650Manifold"A''Mount"B''MountNPTOversizeStd.
CylinderBore(inches)StandardOversizePistonRodDiameters(inches)2:1Heavy-DutyService4:1DesignFactory(Yield)PressureRatings(psi)*Use13/8"diameterrodorlargerin5-inchborepullapplicationswithover700psiheavy-dutyor1110psinonshockoperatingpressure.
Basedonminimumyieldpointofweakestcomponentandstandardrodsize.
NOTE:R5andLR5Seriesforairserviceonly.
Pressuresupto200psiair.
NOTE:Maximumoperatingpressure400psiforA5.
5Consultfactory.
55Portadapter1"indiameterand3/4"highfurnishedonheadendonlyon11/2"borecylinderswith1"diameterrod.
R5andA5CylinderPortSizeDataandPort,CushionAdjustmentandBallCheckLocationInformationHydraulicPressureRatings(R5Only)24PortsStandardportsforHR5,HA5andWBR5areSAEstraightthread.
R5,LR5,A5andLA5standardportsareNPT.
OptionalandOversizePortsThechartatrightlistsportsizes.
Largerweldedhalf-pipecouplingportsareavailableinsomesizes,pleasecontactHydro-Line.
Foroversizeportswhereshortrestrictionsindashpotareascannotbeallowed,specify"fullflowporting.
"HeadHeadCapCapCylinderBoreDia.
(inches)CylinderRodDia.
(inches)Std.
SAEOversize1"11/2"552"21/2"31/4"4"5"6"8"10"12"14"16"18"20"1/2"5/8"5/8"1"5/8"1"13/8"5/8"1"13/8"13/4"1"13/8"13/4"2"1"13/8"13/4"2"21/2"1"13/8"13/4"2"21/2"3"31/2"13/8"13/4"2"21/2"3"31/2"4"13/8"13/4"2"21/2"3"31/2"4"41/2"5"51/2"13/4"2"21/2"3"31/2"4"41/2"5"51/2"2"21/2"3"31/2"4"41/2"5"51/2"21/2"3"31/2"4"41/2"5"51/2"31/2"4"41/2"5"51/2"4"41/2"5"51/2"4"41/2"5"51/2"#6N/AN/A1/4"3/8"3/8"1/4"N/A#6N/AN/A1/4"3/8"3/8"1/4"N/A#6N/AN/A3/8"N/AN/A1/2"3/16"#6N/AN/A3/8"N/AN/A1/2"3/16"#6#8N/A3/8"1/2"N/A1/2"1/4"#6N/AN/A3/8"N/AN/A1/2"1/4"#6N/AN/A3/8"N/AN/A1/2"1/4"#6#8N/A3/8"N/AN/A1/2"1/2"#6#8N/A3/8"N/AN/A1/2"1/2"#6N/AN/A3/8"N/AN/A1/2"1/2"#6N/AN/A3/8"N/AN/A1/2"1/2"#10#12N/A1/2"3/4"N/A5/8"5/8"#10#12N/A1/2"3/4"N/A5/8"5/8"#10N/AN/A1/2"3/4"N/A5/8"5/8"#10N/AN/A1/2"N/AN/A5/8"5/8"#10#12N/A1/2"N/AN/A5/8"5/8"#10#12N/A1/2"N/AN/A5/8"5/8"#10#12N/A1/2"N/AN/A5/8"5/8"#10#12N/A1/2"N/AN/A5/8"5/8"#10N/AN/A1/2"N/AN/A5/8"5/8"#10#12N/A1/2"N/AN/A5/8"5/8"#10#12N/A1/2"N/AN/A5/8"5/8"#10#12N/A1/2"N/AN/A5/8"5/8"#10#12N/A1/2"N/AN/A5/8"5/8"#10#12N/A1/2"N/AN/A5/8"5/8"#10N/AN/A1/2"N/AN/A5/8"5/8"#10N/AN/A1/2"N/AN/A5/8"5/8"#12#14N/A3/4"N/AN/A13/16"13/16"#12#14N/A3/4"N/AN/A13/16"13/16"#12#14N/A3/4"N/AN/A13/16"13/16"#12#14N/A3/4"N/AN/A13/16"13/16"#12#14N/A3/4"N/AN/A13/16"13/16"#12#14N/A3/4"N/AN/A13/16"13/16"#12N/AN/A3/4"N/AN/A13/16"13/16"#12#14N/A3/4"1"N/A13/16"13/16"#12#14N/A3/4"1"N/A13/16"13/16"#12#14N/A3/4"1"N/A13/16"13/16"#12#14N/A3/4"1"N/A13/16"13/16"#12#14N/A3/4"1"N/A13/16"13/16"#12#14N/A3/4"1"N/A13/16"13/16"#12#14N/A3/4"1"N/A13/16"13/16"#12#14N/A3/4"1"N/A13/16"13/16"#12#14N/A3/4"1"N/A13/16"13/16"#12#14N/A3/4"1"N/A13/16"13/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#16#20N/A1"N/AN/A11/16"11/16"#20#24N/A11/4"11/2"N/A13/8"13/8"#20#24N/A11/4"11/2"N/A13/8"13/8"#20#24N/A11/4"11/2"N/A13/8"13/8"#20#24N/A11/4"11/2"N/A13/8"13/8"#20#24N/A11/4"11/2"N/A13/8"13/8"#20#24N/A11/4"11/2"N/A13/8"13/8"#20#24N/A11/4"11/2"N/A13/8"13/8"#20#24#2411/2"N/AN/A55#20#24#2411/2"N/AN/A55#20#24#2411/2"N/AN/A55#20#24#2411/2"N/AN/A55#20#24#2411/2"N/AN/A55#24#32#3211/2"2"2"55#24#32#3211/2"2"2"55#24#32#3211/2"2"2"55#24#32#3211/2"2"2"55#32N/AN/A2"21/2"21/2"55#32N/AN/A2"21/2"21/2"55#32N/AN/A2"21/2"21/2"55#32N/AN/A2"21/2"21/2"55111/2221/231/44&5681012141/25/85/85/8113/813/813/4221/2.
64.
87.
87.
871.
121.
371.
371.
371.
371.
37.
81.
81.
81.
811.
01.
251.
251.
751.
752.
291.
602.
602.
6021.
1082.
0762.
0763.
1444.
4336.
496.
074.
138.
138.
138.
331.
601.
601.
6011.
2262.
40CUSHIONLENGTHPLUNGERCROSS-SECTIONALAREAStandardCushionInformation*Incheckingoversizedrodcylinders,usethesamedimensionsasforstandardrodsexceptingtheheadendplungercross-sectionalarea.
Forthis,findtheroddesiredinthesecondcolumnanduseheadendplungercross-sectionalarea.
RefertoTechnicalDataformTD-213tocalculateyourhydrauliccushionrequirements.
Becauseofspacelimitations,afixedcushiononlyisavailableontheheadendinthe1"borewith5/8"diameterrod,11/2"borewith1"diameterrod,2"borewith13/8"diameterrod,and21/2"borewitha13/4"diameterrod.
25StandardportlocationsareatNo.
1,withoptionallocationsNos.
2,3,4or5furnishedwhenspecified,exceptwhereH,UorWmountsinterfereatNo.
2and4.
PortsatNo.
3inBandthecapendofEmountingsneedspecialcon-struction.
NotepossiblepipinginterferencewithmountingscrewsinAcylindersportedatPos.
2and4.
Mountingholesarecounterboredtoallowaccesstothemwithpipinginplace.
RequestEngineeringFileP-26forreferencetodimensions.
Locations1through4indicatepossibleportpositions.
Number1isstandard.
OptionallocationNo.
5isavailableoncapendcenterline.
LocationsC1throughC8indicatepossiblecushionadjustmentpositions.
C3isstandard.
C8isstandardballcheckloca-tion.
R5andA5CylinderPortSizeDataandPort,CushionAdjustmentandBallCheckLocationInformationIntheendviewshown,standardpositionofcushionadjustmentisaboveportlocationNo.
2inlocationC3;ballcheckaboveportlocationNo.
4atC8.
OnH,theheadonG,UandthecaponP,WcushionadjustmentsareontherightsideofportlocationNo.
3atC5,andchecksareontheleftsideatC6.
Fordistancedimensionsofballchecksandneedlesfromtheportlocations,requestEngineeringFileP-123C.
Port,CushionAdjustment,BallCheckLocationsCYLINDERBOREDIAMETER(inches)PISTONRODDIAMETER*(inches)HEADCAPHEADCAPPartNo.
ACACBCDERKKC-93023/411/27/167/1619/325/16-24C-93033/411/23/41/25/87/16-20C-930411/821/1611/43/47/83/4-16C-9306515/8213/1611/2113/161-14C-9308237/16213/819/1611/4-12C-931021/4421/213/4211/2-12C-93123521/2221/417/8-12C-931431/2513/16321/2213/1621/412C-931631/261/83331/421/2-12C-932041/275/8431/237/831/4-12C-932451/291/841/2447/164-12PartNo.
AABACBCDCWDDEFHFJLRMMRCN-133-032.
315/825/321/21/23/8-2421/23/811/81/21/29/16CN-133-042.
921/1619/323/45/81/2-2035/817/813/411/16CN-133-053.
629/1619/323/45/81/2-2031/25/817/811/163/411/16CN-133-0654.
631/4117/3213/45/8-1841/23/421/411/4111/8CN-133-085.
4313/1621/3213/815/8-1857/8317/813/813/4CN-133-107.
0415/16217/3213/411/47/8-1461/27/831/8213/417/8CN-133-128.
153/4217/32211/41-1471/2131/221/8221/8CN-133-149.
3619/3231/3221/211/211/8-1281/21425/821/221/2CN-133-1610.
671/231/32311/211/4-1291/2141/427/823/423/4CN-133-2013.
695/841/1631/2213/4-12125/8111/16511/1635/831/231/2CN-133-2416.
2111/249/16421/42-12147/8115/1667/16444PartNo.
CBCDCECHCWERKKLC-134-0411/325/1621/4N/A7/325/165/16-2417/16C-134-053/41/211/27/81/21/27/16-203/4C-134-0811/43/423/813/85/83/43/4-1611/4C-134-1111/2131/815/83/411-1411/2C-134-14213/841/82113/811/4-1221/8C-134-1621/213/441/223/811/413/411/2-1221/4C-134-2021/2251/2215/1611/4217/8-1221/2C-134-24321/261/231/211/221/221/4-123C-134-283363/437/811/223/421/2-1231/4C-134-36431/281/25231/231/4-124C-134-4441/241061/821/444-1241/2PartNo.
CDCLCPC-9001-35/1613/161C-9002-37/1615/1613/4C-9003-31/213/423/8C-9004-33/421/231/8C-90065-31333/4C-9008-313/8443/4C-9010-313/4561/32C-9012-32561/32C-9014-321/2671/32C-9016-33671/8C-9020-331/2895/8C-9024-349105/81.
Pivotpinsarefurnishedwithclevismountedcylinders.
2.
Pivotpinsmustbeorderedasaseparateitemiftobeusedwithfemaleeye,femaleclevis,standardeyebracketandclevisbracket.
Theyareincludedonlywithswiveleyebracket.
3.
CL=2(CW)+CBPivotPinFemaleEyeMountingAccessoriesClevisBracketCDCLCPCDERCDCBCDCDCAKKA+.
004+.
002CEERRADIUSLCB*CDCWCW+.
004+.
002KKTAPCHHEXACROSSFLATSCB*EFJBDDIA.
(4)HOLESMRBABA2MSQAAB.
C.
MAPPROX.
25°CWCWLRFH+.
004+.
002CD261.
750.
875.
8751.
750.
218TYP#8Drill(1990)THROUGH(4)HOLES.
692.
682TYP1.
4136TYP1.
00.
441.
439LINEREAM.
031x45°CHAMBOTHSIDES.
241.
226.
453.
483*.
692.
682*MaximumwidthofmatingpartNOTE:CN-133ClevisBracketisnotadaptabletothecylinderasanMP2bracket.
*MaximumwidthofmatingpartFemaleClevisCR-133-02only1171/4C-8902N/AC-134-04C-9002-390°60°11/211/867/8C-8903C-219-3-1C-134-05C-9003-390°60°211/867/8C-8903C-219-3-1C-134-05C-9003-390°60°21/211/87C-8903C-219-3-1C-134-05C-9003-390°60°31/417/891/4C-8904C-219-3-2C-134-08C-9004-390°65°417/891/4C-8904C-219-3-2C-134-08C-9004-390°65°517/891/2C-8904C-219-3-2C-134-08C-9004-390°65°623/8111/4C-89065XC-219-3-3XC-134-11C-9065-380°65°823/8113/8C-89065XC-219-3-3XC-134-11C-9065-380°65°103141/2C-8908C-219-3-4C-134-14C-9008-390°70°1233/8155/8C-8910XC-219-3-5XC-134-16C-9010-375°65°144183/8C-8912XC-219-3-6XC-134-20C-9012-375°65°PartNo.
PartNo.
AABABDCBCDEF**FL**LRMMRMMRC-8903C-219-3-12.
315/813/323/41/221/23/811/81/21/29/1611/1611/168,100C-8904C-219-3-23.
629/1617/3211/43/431/25/817/813/411/1613/1613/1618,800C-89065XC-219-3-3X4.
631/421/3211/2141/27/823/81111/813/813/833,300C-8908C-219-3-45.
4313/1621/32213/857/8311/813/813/42259,800C-8910XC-219-3-5X7.
0415/1629/3221/213/461/211/833/813/413/417/821/821/8102,000C-8912XC-219-3-6X8.
153/411/3221/2271/211/242221/823/823/8132,000C-8914X9.
3619/3215/32321/281/213/443/421/221/221/2C-8916X10.
671/219/323391/2251/423/423/423/4C-892013.
695/8125/32431/2125/8111/16511/1631/231/231/2C-892416.
2111/221/3241/24147/8115/1667/1637/8441161/2C-8902N/AN/AC-9002-3C-930260°11/211/867/8C-8903C-219-3-1CN-133-03C-9003-3C-930360°211/867/8C-8903C-219-3-1CN-133-03C-9003-3C-930360°21/211/87C-8903C-219-3-1CN-133-03C-9003-3C-930360°31/417/8815/16C-8904C-219-3-2CN-133-04C-9004-3C-930465°417/8815/16C-8904C-219-3-2CN-133-04C-9004-3C-930465°517/893/16C-8904C-219-3-2CN-133-04C-9004-3C-930465°623/81015/16C-89065XC-219-3-3XCN-133-065C-9065-3C-9306565°821/4111/16C-89065C-219-3-3CN-133-065C-9065-3C-9306565°1031313/16C-8908C-219-3-4CN-133-08C-9008-3C-930870°1233/8151/8C-8910XC-219-3-5XCN-133-10C-9010-3C-931065°144177/8C-8912XC-219-3-6XCN-133-12C-9012-3C-931265°TypicalMountingAccessoriesForStandardRodDiametersStyle#2PartNumber27Std.
Swivel*DimensionsStandardBracketSwivelBracketSwivelBracketRecommendedStaticLoadLimitinPoundsMountingAccessoriesSwivelEyeBracket*StandardEyeBracketR5andA5CylindersFormountingdimensionsover14"bore,consultHydro-Line.
Formountingdimensionsover14"bore,consultHydro-Line.
R5andA5CylindersCBEFLBDDIA.
(4)HOLESMRBABA2FSQAAB.
C.
MAPPROX.
25°*NOTE:Toassureprecisionfit-up,pivotpinsmachinedtospecialtolerancesarefurnishedwithallswiveleyebrackets,unlessotherwisespecified.
**DimensionsFandFLreflectrevisedNFPAstandards.
PartnumberswithsuffixletterXareaffected.
(Includesspacerstoallowswivelactionupto7°andtomakedimensionsinterchangeablewithstandardeyebracket.
)AB+STROKEC-89orC-219AC-89orC-219C-134DCAB+STROKEC-89orC-219CN-133C-93DAPIVOTSFULL90BoreABEyeBracketStandardSwivelFemaleClevisPivotPinC°D°BoreCBEyeBracketStandardSwivelClevisBracketPivotPinFemaleEyeD°WELD-PLATELOCATORPINMACHINEMEMBERQUICKCONNECT-DISCONNECTCOUPLINGCouplingC-271-RodDia.
MMAFBCDEFGHKWeldPlateC-272-LNPSOC.
HD.
CAP.
ScrewsSTUXBoltTorq.
Ft.
Lb.
RodEndCoupling28UsedwiththeHydro-Linestyle10RodEnd,theHydro-LineRodEndCouplingprovidesforcloselateralalignmentbetweentherodendandmachinemember.
Thetwo-piecesteelcouplingfeatureshightensilestrengthsocketheadcapscrews(withsafetyfactordesignedtotakefullload),permitsquickassembly/disassemblyforfastandeasyinstallationandservicing.
ToorderC-271-__andC-272-__asanassembly,usepartno.
C-275-__SMMDNCAFAABLMOUNT-05SHEDIA.
FNO.
BOLTSGDIA.
B.
C.
UMOUNT-08,-11STHEDIA.
FNO.
BOLTSGDIAB.
C.
SMOUNT-14,-20,-36STHEDIA.
FNO.
BOLTSGDIA.
B.
C.
SSHGDIA.
B.
C.
SGDIA.
B.
C.
MOUNT-16,-24,-28,-32,-40,-44,-56,-72TUTUEDIA.
FNO.
BOLTSTUXSTUXEDIA.
FNO.
BOLTSMOUNT-64,-80TypicalsectionAAdependingonroddiameterHC-272-WeldPlatePDIA.
LocatorPinC-271-CouplingK–––––––––––––4.
781–5.
9465143052521281282552554502554501090109021802180.
398.
375.
500.
454.
348.
658.
518.
607.
6711.
088.
801.
8901.
132.
9511.
4401.
183–.
7501.
0001.
097.
9501.
5881.
4141.
6571.
8342.
6272.
1882.
4313.
0942.
7083.
9333.
368#10-24x.
881/4"-20x1.
05/16"-18x1.
253/8"-16x1.
53/8"-16x2.
01/2"-13x2.
251/2"-13x2.
755/8"-11x3.
05/8"-11x3.
03/4"-10x3.
55/8"-11x3.
753/4"-10x4.
51"-8x5.
51"-8x5.
511/4"-7x611/4"-7x6.
5.
25.
25.
25.
25.
38.
38.
38.
38.
38.
38.
38.
38.
50.
50.
50.
502.
002.
503.
003.
504.
005.
005.
506.
507.
007.
508.
009.
0011.
0012.
0014.
0015.
00C-272-05C-272-08C-272-11C-272-14C-272-16C-272-20C-272-24C-272-28C-272-32C-272-36C-272-40C-272-44C-272-56C-272-64C-272-72C-272-80.
50.
50.
62.
75.
881.
001.
001.
121.
121.
251.
381.
501.
752.
002.
252.
50.
44.
38.
56.
62.
75.
88.
881.
001.
001.
121.
251.
381.
501.
502.
002.
0045°30°30°22°30'15°30°30'15°15°15°22°30'15°15°15°11°15'15°11°15'1.
121.
502.
002.
382.
693.
444.
004.
695.
185.
696.
186.
888.
759.
7511.
1212.
12.
44.
62.
69.
881.
251.
381.
882.
002.
002.
382.
503.
124.
004.
004.
004.
501.
502.
002.
503.
003.
504.
255.
005.
886.
386.
887.
388.
2510.
3811.
3813.
1214.
12.
218.
281.
343.
406.
406.
531.
531.
656.
656.
781.
656.
7811.
0311.
0311.
2811.
28146681281212128121212161216.
41.
75.
941.
181.
441.
882.
382.
623.
123.
624.
004.
505.
946.
697.
508.
25.
38.
69.
881.
121.
381.
752.
252.
503.
003.
503.
884.
385.
756.
507.
258.
00.
6251.
0001.
3751.
7502.
0002.
5003.
0003.
5004.
0004.
5005.
0005.
5007.
0008.
0009.
00010.
000C-271-05C-271-08C-271-11C-271-14C-271-16C-271-20C-271-24C-271-28C-271-32C-271-36C-271-40C-271-44C-271-56C-271-64C-271-72C-271-80–.
650.
866–1.
298–1.
9322.
2642.
505–2.
9883.
3204.
2264.
0535.
3735.
040RodMax.
PullPartNo.
Dia.
ABCDFGHJKKKAtYieldAC-2-055/83/411/421/25/81/213/161-145/167/16-208,320AC-2-08111/8111/1625/161/231/3213/1611/813/8-121/23/4-1635,000AC-2-1113/815/823/8229/321/2111/3215/3215/817/8-1211/161-1464,500AC-2-1413/4225/8319/323/4123/3217/16221/4-1227/3211/4-1282,550AC-2-16221/4345/327/8131/3213/423/825/8-1229/3211/2-12128,340AC-2-2021/2333/457/161215/3221/8331/4-1215/1617/8-12231,000AC-2-24331/241/463/161231/32v33/833/4-1213/1621/4-12289,200AC-2-2831/231/2567/161315/32v441/2-1211/221/2-12342,400AC-2-3641/241/2677/81415/32v43/451/4-1215/831/4-12475,500AC-2-4451/251/271/493/81515/32v53/461/2-1217/84-12750,010OneYearNormalUseHydro-LineProductsarewarrantedforaperiodofoneyearfromdateofshipmentfromourplanttobefreefromdefectsinwork-manshipandmaterialundercorrectuse,normaloperatingcon-ditionsandproperapplications.
Thiswarrantydoesnotextendtogoodsdamaged,orsubjectedtoaccident,abuse,ormisuseaftershipmentfromourfactory,nortogoodsalteredorrepairedbyanyoneotherthanauthorizedHydro-Linerepresentatives.
DisclaimersThisoneyearlimitedwarrantyistheonlywarrantyextendedbyHydro-LineinconnectionwithanysalebyHydro-Line.
THISWARRANTYISINLIEUOFALLOTHERWARRANTIES,EXPRESSORIMPLIED,INCLUDINGWARRANTIESOFMER-CHANTABILITYANDFITNESSFORAPARTICULARPUR-POSE,notwithstandingdisclosuretoHydro-Lineoftheprod-uct'sintendeduse.
AnaffirmationoffactorpromisemadeonbehalfofHydro-Lineshallnotbedeemedtocreateanexpresswarrantythatthegoodsshallconformtotheaffirmationofprom-ise;anydescriptionofthegoodsisforthesolepurposeofiden-tifyingthemandshallnotbedeemedtocreateanexpresswar-rantythatthegoodsshallconformtosuchdescription;anysampleormodelisforillustrativepurposesonlyandshallnotbedeemedtocreateanexpresswarrantythatthegoodsshallcon-formtothesampleormodel;andnoaffirmationorpromise,ordescription,orsampleormodel,shallbedeemedpartofthebasisofthebargain.
ExclusiveRemedyHydro-Line'sobligationuponbreachofwarrantyshallbelimitedtoreplacingorrepairingatouroption,freeofcharge,butnotincludinginstallation,dismantling,reassemblingoranyothercharge,theparticularproductorpartwhichinspectiondisclosestohavebeendefectiveattimeofshipment.
Inspectionmaybeattheplaceofinstallationanduse,oratourplantifreturnedtousatourexpenseincludinglowesttransportationcost,isrequested.
Writtennoticeofsuchdefectshallbegivenbycus-tomertoHydro-Linewithin30daysaftersuchdefect(s)appear.
WrittenpermissionforanywarrantyclaimreturnmustbefirstobtainedfromauthorizedHydro-Linerepresentatives.
Allreturnsmustbeaccompaniedwithacompletewrittenexplanationofclaimeddefectsandthecircumstancesofoperationalfailure.
Replacementofcylindersorpartsthereofrepairedunderthiswarrantyshallbewarrantedunderthetermsofthiswarrantyfortheremainderofthetermoftheoriginalwarrantyorforaperiodofsixmonthsaftersuchrepairorreplacement,whicheverislonger.
Uponexpirationofthewarranty,allofHydro-Line'sobli-gationshereundershallterminate.
INNOEVENTSHALLHYDRO-LINEHAVEANYLIABILITYFORPAYMENTOFANYCONSEQUENTIAL,INCIDENTAL,INDIRECT,SPECIALORTORTDAMAGESOFANYKINDINCLUDING,BUTNOTLIMITEDTO,ANYLOSSOFPROFITS,TOTHEEXTENTEXCLUSIONISPERMITTEDBYLAW.
Thiswarrantystatesourentireandexclusiveliabilityandbuyer'sexclusiveremedyforanyclaimofdamagesinconnectionwiththesaleorfurnishingofHydro-Line'sproductsorparts,theirdesign,suitabilityforuse,installationsoroperation,orforanyclaimeddefectstherein.
GoodsnotmanufacturedbyHydro-LinearefurnishedsubjectonlytotheManufacturer'swar-ranties,ifany,andwithoutwarranties,expressorimplied,byHydro-Line.
ONEYEARLIMITEDWARRANTYSelf-AligningCouplervFour1/2"diameterx1/2"deepspannerholesinsteadofflats.
NOTE:Whenorderingoversizeand2:1rodcylinders,specifymodificationtosuitstandardroddiameter'scoupler.
Lateralmovement(onpushonly)andradialmovementprovideprecisionalignmentbetweencylinderandmachine.
Couplerspresetwithproperclearancesandcompletelylubricatedatfactorybeforeshipping.
29,,,,@@@@AABBBBCCPPPPQQRRRRSS,,,,@@@@AABBBBCCPPPPQQRRRRSS,,,,@@@@AABBBBCCPPPPQQRRRRSS,,,,,,@@AABBCCPPQQRRSS,,@@AABBCCPPQQRRSS,,@@AABBCCPPQQRRSS,,1/32"LATERALPISTONRODJAMNUTATAPEDEPTH(MIN)C(MIN)AKKTHDFJTHREADKDSelf-AligningRodEndCouplerACROSSFLATSHBGACROSS(4)FLATS1/32(FLOAT)PartNo.
C-463&C-464&C-463-1C-464-1OperatingPrincipleHallEffectActuatedByPistonMagnetInputVoltage4.
5to24VDCOutputTypeSinking(NPN)Sourcing(PNP)CurrentRating200mA.
Max.
100mA.
Max.
VoltageDrop.
5VDCMax.
SwitchBurden10mA.
Max.
EnvironmentalNEMA1,2,3,4,12,13,IECIP67OperatingTemperature32°to176°FSwitchColorYellowRedPartNo.
C-463&C-464&C-462&C-461&C-463-1C-464-1C-462-1C-461-1RequirementsHallHallDCAC(Sink)(Source)ReedReedACXDCXXXMechanicalSwitchXXSolidStateSwitchXX(zerobounce)InputforProgrammableXXXXControllerCoilDirectXLongestLifeXXHydro-LineLowProfileReedandHalleffectswitchesareavailableforallboresizeQ5,A5andE-LineSeriescylinders.
Theseswitchesareactivat-edbyamagneticbandfittedaroundthecylinderposition.
Signalsfromtheseswitchesareusedasinputtoprogrammablecontrollers,sequencers,relays,andinsomecases,todrivevalvesolenoids.
BenefitsLowprofiledesignisconsiderablysmallerthanconventionalswitches,savingspaceandprovidingadditionalmountingflexibility.
(Seemount-ingdimensions.
)Lowprofilebracketattachessecurelytoonetierodandiseasilyadjust-edovertheentirepistontravel.
Severalswitchesmaybemountedtocontrolorinitiateanysequenceorfunction.
LEDindicatorprovidesconvenientmeansforpositioningandtrou-bleshootingcircuits.
Optionalquick-connectversionsallowelectricaldisconnectionwithoutchangingtheadjustmentoftheswitchonthecylinder.
LowProfileReedandHallEffectSwitchesForusewithA5SeriesCylindersonlyNOTE:Transientprotectionshouldbeusedwithmostanyswitchwireddirecttocoil.
LowProfileHallEffectSwitchesHydro-LineLowProfileHallEffectSwitchesaresolid-statedevicesdesignedspecificallytoprovideaninputsignaltovarioustypesofprogrammablecontrollersorlogicsystems.
SinceHallEffectSwitchesaresolid-state,therearenomovingpartstowearout.
Duetothis,theswitchesofferaninfinitenumberoftrouble-freeoperations.
HallEffectSwitchesoperateonDCcurrentonly.
HallEffectWorkingPrincipleHydro-LineLowProfileHallEffectSwitchescontainaHallgen-erator(orsemi-conductor)whichhasacurrentflowingthroughit(Fig.
30-1).
VoltageattheedgesoftheHallgeneratorequals0.
Wheninfluencedbyamagnet,negativelychargedelectrons"pileup"ononeedgeoftheHallgeneratorandpositivechargesontheother,creatingaHallVoltage(V≠0,Fig.
30-2).
Thisvoltageprovidestheinputtothecontrollingsystem.
Sinkvs.
SourceHallEffectSwitchesareavailableineitheraSinkorSourcemodel.
TheSinkOutputconnectstheload(controllerorlogicsystem)toground(Fig.
30-3).
TheSourceOutputconnectstheload(controllerorlogicsystem)topositive(Fig.
30-4).
Thesetwooutputsaresuppliedbecausedifferentlogicsystemsrequireeithercurrentsinkingorcurrentsourcinginputs.
30HallEffect-Sink-NPNPartNo.
C-463-1132/4LOADPIN2/4PIN3PIN1+DC-DCHALLSWITCHPartNo.
C-463LOADWHITEBLACKRED+DC-DCHALLSWITCHPartNo.
C-464LOADWHITEBLACKRED+DC-DCHALLSWITCHHallEffect-Source-PNPPartNo.
C-464-1312/4LOADPIN2/4PIN3PIN1+DC-DCHALLSWITCHFig.
30-1V=0SinkTypeRED+–BLACKWHITELOADFig.
30-3LowProfileHallEffectSwitchWiringSchematicsLowProfileSwitchSelectionUsetherequirementsinthechartbelowtodeterminewhichswitchfitstheapplication.
Byusingtheprocessofelimination,youshouldbeabletochoosetheproperswitch.
Seethespecificationsforeachswitchtoconfirmyourchoice.
NOTE:LEDhasbeenomittedfromtheschematicsforclarity.
Fig.
30-2V=0_+_+MagneticPistonSourceTypeRED+–BLACKWHITELOADFig.
30-4OperatingPrincipleMagneticReedActuatedByPistonMagnetInputVoltage65to120VAC4.
5to24VDCCurrentRating200mA.
SwitchedContactResistance90mOhmMax.
OutputTypeContactClosureEnvironmentalNEMA1,2,3,4,12,13,IECIP67OperatingTemperature32°to176°FSwitchColorBlueWhiteBoreLetterDimensionSizeABCD11/2"1.
3751.
5002.
000.
25021.
5001.
7502.
500.
31221/2"1.
7501.
8753.
000.
31231/4"2.
0002.
1873.
750.
3754"2.
3752.
5004.
500.
3755"3.
0003.
1255.
500.
5006"3.
3753.
3756.
500.
5008"4.
0004.
1258.
500.
625LowProfileReedSwitchesHydro-LineLowProfileReedSwitchesareavailableineitheranACorDCmodel.
Theyareidealforuseasinputsformanytypesofsequencersandprogrammablecontrollers.
Insomecasestheycanbeusedtodrivesomerelaysorvalvesole-noids.
However,electricaltransients(inrushcurrentsorlinespikes)associatedwithinductiveorcapacitiveloadscandamageandshortenthelifeoftheswitch.
ReedWorkingPrincipleHydro-LineLowProfileReedSwitchescontainhermeticallysealedreeds(mechanicalcontacts)whichareopenintheirnormalstate(Fig.
31-5).
Whenthepistonwithanaxialmagneticbandmoveswithinproximityoftheswitch,magnetismisinducedintothereeds.
Sincemagneticpolesattracteachother,theendsofthereedsaredrawntogethermakingelectricalcontact(Fig.
31-6).
Asthepiston(withthemagnet)movesaway,thereedsassumetheiroriginalopenposition.
SwitchMountingBracketsTwodifferentsizebracketsarerequiredtocovereightboresizes.
Theextrudedaluminumbracketsmountsecurelytoasingletierodanddonotallowtheswitchtopullawayfromthecylin-derbarrel.
Optionalstrainreliefclampsmaybeusedtoprotecttheswitchcablefromdamageattheswitchduetoflexing.
QuickConnectOptionAllLowProfileReedandHallEffectSwitchesareavailablewithquickconnectcableoption,shownbya(-1)afterthestandardswitchpartnumber(i.
e.
C-463-1).
NOTE:Quickconnectswitchesdonotincludematingcableassem-bly.
OrderPartNo.
C-468.
SwitchCylinderSwitchStrainReliefPartNo.
BoreBracketClampPartNo.
PartNo.
C-461,C-461-111/2,2,21/2,C-465-1C-462,C-462-131/4&4C-466C-463,C-463-15,6&8C-465-2C-464,C-464-15.
5001.
000.
200DIA4.
000.
312DIA.
295.
150.
4454"TYP.
293.
125CABLEDIAPIN1PIN2/4PIN3PIN2/4WIRECOLORBLACK.
320.
312DIA72"70.
75".
125CABLELEDINDICATORPIN1WIRECOLORBROWNPIN3WIRECOLORBLUEOPTIONAL:STRAINRELIEFCLAMPCSQUAREREF.
BREF.
DREF.
DIA.
AREF.
LEDINDICATOR6FT.
SHIELDEDCABLEX.
125DIAMETER1.
000Fig.
31-5LOADWHITEREDBLACK+DC-DCLOADWHITEBLACKRED+DC-DCLOADPIN2/4PIN1PIN3+DC-DCLOADPIN2/4PIN3PIN1+DC-DCSINKCIRCUITSSOURCECIRCUITS132/4PartNo.
C-462PartNo.
C-462-1LOADWHITEBLACKREDLOADPIN2/4PIN3PIN1132/4PartNo.
C-461LINELINEPartNo.
C-461-1LowProfileReedSwitchWiringSchematicsMountingDimensionsDimensions–QuickConnectQuickConnectorCableAssembly–PartNo.
C46831NOTE:Bi-polarLEDemitsagreenlightinthesinkingcircuitandaredlightinthesourcingcircuit.
Reed–ACReed–DCFig.
31-6SNNSSNMagneticPistonPartNo.
C-461&C-461-1C-462&C-462-1221/2331/2441/2551/221/2331/2441/2551/2331/2441/2551/24s41/2s5s51/2s41/2s5s51/2s41/2s5s51/2s101214161820111/2221/231/44568B-.
001-.
003C5/8§1v§1§13/8v§113/8§13/4v§13/813/4v§2v§13/813/42v21/2v13/8§13/4221/23v§31/2v§13/4221/23v31/2v4v13/4221/2331/24s41/2s5s51/2s7/16-203/4-163/4-161-143/4-161-1411/4-121-1411/4-1211/2-121-1411/4-1211/2-1217/8-121-1411/4-1211/2-1217/8-1221/4-1221/2-1211/4-1211/2-1217/8-1221/4-1221/2-123-1211/4-1211/2-1217/8-1221/4-1221/2-123-1231/4-1231/2-124-121/2-207/8-147/8-1411/4-127/8-1411/4-1211/2-1211/4-1211/2-1213/4-1211/4-1211/2-1213/4-1221/4-1211/4-1211/2-1213/4-1221/4-1223/4-1231/4-1211/2-1213/4-1221/4-1223/4-1231/4-1233/4-1211/2-1213/4-1221/4-1223/4-1231/4-1233/4-1241/4-1243/4-1251/4-125/8-181-141-1413/8-121-1413/8-1213/4-1213/8-1213/4-122-1213/8-1213/4-122-1221/2-1213/8-1213/4-122-1221/2-123-1231/2-1213/4-122-1221/2-123-1231/2-124-1213/4-122-1221/2-123-1231/2-124-1241/2-125-1251/2-123/411/811/815/811/815/8215/8221/415/8221/4315/8221/4331/231/2221/4331/231/24221/4331/231/2441/2551/211/811/211/213/411/213/4213/4225/813/4225/831/413/4225/831/435/843/8225/831/435/843/841/2225/831/435/843/841/251/453/861/45/815/1615/1611/1615/1611/1615/1611/1615/16111/1611/1615/16111/16115/1611/1615/16111/16115/1627/16211/1615/16111/16115/1627/16211/16211/1615/16111/16115/1627/16211/16211/1633/1633/16315/161/43/83/83/83/83/81/23/81/25/83/81/25/83/43/81/25/83/47/811/25/83/47/8111/25/83/47/81111/211/217/83/811/1611/167/811/167/811/87/811/813/87/811/813/813/47/811/813/813/421/421/211/813/813/421/421/2311/813/813/421/421/2331/237/843/811/811/211/2211/2223/8223/825/8223/825/831/8223/825/831/833/441/423/825/831/833/441/443/423/825/831/833/441/443/451/453/461/43/81/21/25/81/25/83/45/83/47/85/83/47/815/83/47/81113/47/811113/47/8111111117/327/87/811/87/811/811/211/811/213/411/811/213/421/811/811/213/421/825/8311/213/421/825/83w11/213/421/825/83wwww––––11/32––19/32––19/3219/3219/32–19/3219/3219/3219/32––19/3219/3219/3223/3223/3223/3219/3219/3219/3223/3223/327/87/87/83/4––––17/32––13/32––13/3217/3217/32–13/3217/3217/3221/32––17/3217/3221/3217/3217/3217/3217/3217/3221/3217/3217/323/83/83/81/25/81111/4111/411/2111/413/8111/413/815/8111/413/815/815/815/811/811/411/211/211/211/2–––––––––––13/8–13/815/8–15/817/8215/817/8221/415/817/8221/421/421/417/8221/421/421/421/417/8221/421/421/421/421/421/421/4115/16211/32211/32219/32211/32219/32227/32211/16215/1631/16211/16215/1631/1635/16211/16215/1631/1635/1635/1635/1631/1633/1637/1637/1637/1637/1631/1633/1637/1637/1637/1637/1637/1637/1637/16131/32211/32211/32219/32211/32219/32227/32211/16215/1631/16211/16215/1631/1635/16211/16215/1631/1635/1635/1635/1631/1633/1637/1637/1637/1637/1631/1633/1637/1637/1637/1637/1637/1637/1637/16––––231/64––31/4––31/437/84–31/437/8447/16––37/8447/1651/455/8637/8447/1651/455/867/1671/879/167"sq.
1/41/21/25/81/25/83/43/81/21/23/81/21/25/83/81/21/25/85/85/83/83/81/21/21/21/2–––––––––553/453/4657/861/863/871/873/871/271/873/871/273/473/875/873/488883/881/283/483/483/483/481/285/887/887/887/887/887/887/887/8BoreMMKKCCFTAACADAEAFV*WWFYNPTYSAERMVBXCDF*OversizeRodInformationDimensionsshowningreenaremountingdimew4Spannerholesusedinsteadofflatson4*Ifnodimensionisgiven,useFHdimensio§Refertopage5.
Fixedcushionsfurnishedattheheadendinthesesizes.
vMountBnotavailablewithstandarddimensionsinthesesizes.
ContactHydro-Lineforspecialdimensions.
sMountEnotavailablewithstandarddimensionsinthesesizes.
ContactHydro-Lineforspecialdimensions.
HeadEndPartsshallowtapped.
C31/833/833/833/833/833/833/833/833/833/833/833/833/833/833/835/835/835/835/835/835/8311/16311/16311/16311/16315/16315/16315/1643/1643/1643/16BoreMMKKCCFTAACADAEAFB-.
001-.
003VYNPTWFYSAERMXCXEXGDF13/4-1221/4-1223/4-1231/4-1233/4-1241/4-1243/4-1251/4-1221/4-1223/4-1231/4-1233/4-1241/4-1243/4-1251/4-1223/4-1231/4-1233/4-1241/4-1243/4-1251/4-1233/4-1241/4-1243/4-1251/4-1241/4-1243/4-1251/4-1241/4-1243/4-1251/4-1211/2-1217/8-1221/4-1221/2-123-1231/4-1231/2-124-1217/8-1221/4-1221/2-123-1231/4-1231/2-124-1221/4-1221/2-123-1231/4-1231/2-124-123-1231/4-1231/2-124-1231/4-1231/2-124-1231/4-1231/2-124-122-1221/2-123-1231/2-124-1241/2-125-1251/2-1221/2-123-1231/2-124-1241/2-125-1251/2-123-1231/2-124-1241/2-125-1251/2-124-1241/2-125-1251/2-1241/2-125-1251/2-1241/2-125-1251/2-1221/4331/231/2441/2551/2331/231/2441/2551/231/231/2441/2551/2441/2551/241/2551/241/2551/225/831/435/843/841/251/453/861/431/435/843/841/251/453/861/435/843/841/251/453/861/441/251/453/861/451/453/861/451/453/861/4111/16115/1627/16211/16211/1633/1633/16315/16115/1627/16211/16211/1633/1633/16315/1627/16211/16211/1633/1633/16315/16211/1633/1633/16315/1633/1633/16315/1633/1633/16315/165/83/47/81111/211/217/83/47/81111/211/217/87/81111/211/217/8111/211/217/811/211/217/811/211/217/813/813/421/421/2331/237/843/813/421/421/2331/237/843/821/421/2331/237/843/8331/237/843/831/237/843/831/237/843/825/831/833/441/443/451/453/461/431/833/441/443/451/453/461/433/441/443/451/453/461/443/451/453/461/451/453/461/451/453/461/47/811111111111111111111111111111113/421/825/83wwww21/825/83wwww25/83wwwwwwwwwwwwww19/3219/3223/3223/327/87/87/87/819/3223/3223/327/87/87/87/823/3223/327/87/87/87/87/87/87/87/87/87/87/87/87/87/817/3221/3217/3217/323/83/83/83/821/3217/3217/323/83/83/83/817/3217/323/83/83/83/83/83/83/83/83/83/83/83/83/83/831/431/231/231/231/231/231/231/231/231/231/231/231/231/231/2313/16313/16313/16313/16313/16313/1635/835/835/835/841/841/841/847/1647/1647/16221/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/421/4311/32319/32319/32319/32319/32319/32319/32319/32319/32319/32319/32319/32319/32319/32319/32315/16315/16315/16315/16315/16315/16315/16315/16315/16315/1641/441/441/441/241/241/2447/1651/455/867/1671/879/1683/847/1651/455/867/1671/879/1683/851/455/867/1671/879/1683/867/1671/879/1683/871/879/1683/871/879/1683/8101/2103/4103/4103/4103/4103/4103/4103/4113/8113/8113/8113/8113/8113/8113/8127/8127/8127/8127/8127/8127/815151515163/4163/4163/4183/4183/4183/4911/16915/16915/16915/16915/16915/16915/16915/16107/16107/16107/16107/16107/16107/16107/16117/8117/8117/8117/8117/8117/8ssssssssss32sMountEnotavailable.
w(4)Spannerholesusedinsteadofflatson4"diameterandlarger.
Dimensionsshowningreenaremo–61/861/863/861/461/263/473/4881/873/4881/883/8881/483/885/885/885/891/891/491/291/291/291/2––––––––––53/4515/1663/1663/1667/16611/1663/4771/867/871/871/471/273/1677/1679/16713/16713/16713/1677/8881/481/481/481/481/881/481/281/281/281/281/281/281/213/421/821/823/821/823/825/821/223/427/821/223/427/831/821/223/427/831/831/831/827/8331/431/431/431/427/8331/431/431/431/431/431/431/4441/241/243/445/847/851/851/451/255/851/451/255/857/851/253/457/861/861/861/861/861/461/261/261/261/261/463/865/865/865/865/865/865/865/815/1613/413/4213/4221/421/823/821/221/823/821/223/425/1629/16211/16215/16215/16215/1629/16211/16215/16215/16215/16215/1629/16211/16215/16215/16215/16215/16215/16215/16215/16–25/1625/1629/1625/1629/16213/16211/16215/1631/16211/16215/1631/1635/16211/16215/1631/1635/1635/1635/1631/1633/1637/1637/1637/1637/1631/1633/1637/1637/1637/1637/1637/1637/1637/16411/1651/455/1659/1657/16511/16515/1661/461/265/861/461/265/867/869/16613/16615/1673/1673/1673/1675/1677/16711/16711/16711/16711/1679/16711/16715/16715/16715/16715/16715/16715/16715/16–661/461/261/263/4771/873/871/271/471/275/877/8711/16715/1681/1685/1685/1685/1683/881/283/483/483/483/483/487/891/891/891/891/891/891/891/847/853/853/855/851/253/4661/263/467/861/263/467/871/863/4771/873/873/873/875/873/48888–––––––––––5–51/853/8–57/861/861/457/861/861/461/261/863/861/263/463/463/467/8771/471/471/471/4771/873/873/873/873/873/873/873/853/857/857/861/8531/3261/461/2631/3271/473/8631/3277/32711/3275/877/32715/32719/32727/3277/877/8731/3283/32811/32815/32815/32815/3283/3287/32815/32819/32819/3283/483/483/485/8667/867/873/8771/28881/283/4881/283/491/481/483/4991/291/291/291/491/21010101093/895/8101/8101/8101/8101/8101/8101/8101/851/4661/863/861/461/263/471/471/275/871/471/275/877/8715/1683/1685/1689/1689/1689/16811/16813/1691/1691/1691/1691/1695/1697/16911/16911/16911/16911/16911/16911/16911/16XDXEXGXJXSXTZBZEZFZJZLZTZMensions.
4"diameterandlarger.
oninplaceofFdimensionandVBdimensioninplaceofVdimension.
XJXSXTZBZEZJZLZTZMXICustomertospecify*MaleEndRodStyleNo.
2isstandardandwillbefurnishedunlessotherwisespecified.
**RodEndStyleNo.
4willbefurnishedwhenfemalethreadisrequiredunlessotherwisespecified.
***RodEndStylesNo.
1,1X,2and2Xarefurnishedstuddedon5/8",1"and13/8"diameterrods.
Largersizesareofone-piececonstruction.
****AllHydro-LinemountingaccessoriesaredesignedtofitNo.
2and2Xrodendstylesonly.
NOTE:A1/8"longtaperbegins1/16"frompilotfaceandleadstotheturneddowndiameter,exceptonRodStylesNo.
5and6.
NOTE:Consultdistributorforrodendconfigurationsotherthanthoseshown.
RodEndStylesChoosefromeight22X11X5610STD.
*****************RODENDSTYLENO.
DIMENSIONS334STD.
**73/875/875/875/875/875/875/875/881/881/881/881/881/881/881/891/491/491/491/491/491/4101/16101/16101/16101/161013/161013/161013/16121/16121/16121/1627/831/831/831/831/831/831/831/831/831/831/831/831/831/831/833/833/833/833/833/833/8444441/441/441/445/845/845/831/431/231/231/231/231/231/231/231/231/231/231/231/231/231/2313/16313/16313/16313/16313/16313/16311/16311/16311/16311/16315/16315/16315/1643/1643/1643/1691/1695/1695/1695/1695/1695/1695/1695/16913/16913/16913/16913/16913/16913/16913/16113/16113/16113/16113/16113/16113/16127/16127/16127/16127/16131/2131/2131/2151/8151/8151/8105/16109/16109/16109/16109/16109/16109/16109/16111/16111/16111/16111/16111/16111/16111/16125/8125/8125/8125/8125/8125/8ssssssssss83/885/885/885/885/885/885/885/891/891/891/891/891/891/891/8103/8103/8103/8103/8103/8103/8111/2111/2111/2111/2121/2121/2121/214141497/32915/32919/32919/3293/493/493/493/4931/32103/32103/32101/4101/4101/4101/41119/321119/32113/4113/4113/4113/4123/8123/8123/8123/8133/8133/8133/8147/8147/8147/8105/8111/8111/8111/8111/8111/8111/8111/8115/8115/8115/8115/8115/8115/8115/8131/8131/8131/8131/8131/8131/8133/4133/4133/4133/4143/4143/4143/4161/4161/4161/4111/16115/16115/16115/16115/16115/16115/16115/161113/161113/161113/161113/161113/161113/161113/16139/16139/16139/16139/16139/16139/16151/8151/8151/8151/8165/8165/8165/8181/2181/2181/2ountingdimensions.
DeliveringEngineeredSolutionsinActuationWorldwideREV.
7/985,000CGHYDRO-LINEActuationProductsHMSERIESCYLINDERSConformtointernationalmetricspecificationsISO6020/2andDIN2455425mmto200mmboresizes210BARnominalhydraulicAllsteelconstructionROCKFORDSERIESCYLINDERSASAEinterchangeableagriculturalcylindersRockford2500–2500psihydraulicRockford3000–3000psihydraulicELECTRONICFEEDBACKCYLINDERSHydraulicorpneumaticcylinderswhichincorporatecylinderpositionsensingandfeedbackthroughoutthestroke.
AvailableinN5,R5,A5,Q5,HM,HW,SMorspecialcylinders.
SERIES20/30BOOSTERSStandardseriesto5000psioutputCustomdesignsto20,000psiTSERIESAIR/OILTANKSAllsteelconstructionQTSERIESAIR/OILTANKSAluminumendcapsandtranslucenttubingN5SERIESCYLINDERSNFPAinterchangeableN5–3000psinominalhydraulicAN5–to250psiveryheavy-dutypneumaticLAN5–to250psiveryheavy-dutypneumatic–permanentlylubricatedAllsteelconstructionR5SERIESCYLINDERSNFPAinterchangeableA5/R5–to250psipneumaticLA5/LR5–to250psipneumatic–permanentlylubricatedHA5–to400psihydraulicHR5–1500psinominalhydraulicQ5SERIESCYLINDERSNFPAinterchangeableQ5–to250psipneumaticLQ5–to250psipneumatic–permanentlylubricatedHQ5–to400psihydraulicAluminumconstructionCUSTOMCYLINDERSCustomcylinderstomeetspecialrequirementsBoresto48Strokesto300Pressuresto10,000psiorhigherV5SERIESCYLINDERSNFPAInterchangeableTo200psipneumaticAluminumconstructionNowavailablein5",6"and8"boreHWSERIESCYLINDERSWeldedconstruction3000psinominalhydraulicTSAVERCYLINDERSThreadedbodyconstructionTo200psipneumaticTo1000psinominalhydraulicSMSERIESCYLINDERSSteelmilltypeconstructionMSM–2000psinominalhydraulicHSM–3000psinominalhydraulicASM–Pneumatic830MEREDITHWAYSPARKS,NEVADA89431U.
S.
A.
702-355-7071FAX702-355-7170HIGHWAY20WESTP.
O.
BOX2068DECATUR,ALABAMA35602U.
S.
A.
205-350-2603FAX205-351-1264HYDRO-LINEs.
r.
1.
VIACAPRETTI12/141-25136STOCCHETTABS,ITALY(39)-030-201-6211(39)-030-209-1500HEADQUARTERS4950MARLINDRIVEP.
O.
BOX2045ROCKFORD,ILLINOIS61130U.
S.
A.
815-654-9050FAX815-654-33934908HOVISROADCHARLOTTE,NORTHCAROLINA28208U.
S.
A.
704-394-0043FAX704-394-0073PATRICKGREGORYROADWOLVERHAMPTONWESTMIDLANDS,WV113DZU.
K.
(0)1902304000FAX(0)1902305676VISITOURWEBSITE:www.
hydro-line.
com